Tag Archives: Vacuum Degasser Supplier

ZCQ series Vacuum Degasser is a safety device in solid control system. It can get rid of various gas of invasive drilling quickly.

Vacuum degasser is very important for returning mud gravity, stabilizing mud viscosity and reducing drilling cost. Also, at the same time vacuum degasser can be used as a heavy-power agitator and supported applicable to all types of mud circulation purification system. The vaccum degasser design of the structure is scientific and rational. So we are able to achieve an effective gas-liquid separation, filter out impurities and to ensure that the exhaust pipe is always smoot.

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DCZCQ Series Vacuum Degassers are able to service the needs of any application .It is usually installed after the shakers. Each degasser effectively and efficiently removes gases from gas-cutmud, thus ensuring that the proper mud weight is pumped down hole. In doing so, the degassers are able to aid in the prevention of potential blowouts.

vacuum degasser

We are an exporter of Mud/gas separators, vacuum degasser for Indian, Russian,middle east.etc. If you want to purchase high quality and cheaper vacuum degasser, please contact DC Solid control.

Degasser is used to eliminate the gas in gas cutting drilling fluid, its treating capacity should reach to full flow treating. Vacuum Degasser is must installed behind the shale shaker and before centrifugal pump.

So when drilling fluid obtain large gas, so the centrifugal pump will occurring cavitation, it not only make centrifugal pump performance is decrease, production voice and vibration and loss service life but also can make centrifugal pump can’t work or damaged.

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The degassers can be grouped into two kinds: ordinary pressure type and vacuum type. The ordinary pressure degasser is to use the centrifugal to take out gas to invade the mud, with the help of centrifugal force to make the mud spraying in the jet tanks and striking on the wall to make gas releasing.

The vacuum degasser is to use the suction of the centrifugal, forming negative pressure in the vacuum tanks, under the action of drilling fluid at atmospheric pressure, through the suction pipe into the hollow shaft, then by umbrella piece of around the hollow shaft assembly, they jet to the skin of tank.

DC Solids control combines the advanced technology at home and abroad to design the high quality vacuum degasser. You can be assured that our products are of the quality you expert.

Vacuum degassing is a technique of removing dissolved gas from a liquid solution by lowering the pressure inside a vessel containing the solution. Its unique design assures reliable continuous operation and the highest level of continuous performance available without the need for helium degassing. Up to five solvent lines may be degassed simultaneously by one unit.

DCZCQ vacuum degassers were sold well in Europe, Middle East, South American and ect. Whose high working efficiency and low maintenance rate gains the good sales.  DCZCQ degasser is equipped with water-ring vacuum pump and constant temperature working status, which is suitable for sucking flammable and combustible gas.

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Because of vacuum degasser is placed after the shale shaker, so we call it second stage mud cleaning equipment in mud recycling system. At the same time vacuum degasser can be used as a heavy-power agitator. The vacuum degasser has self-suction function, so it didn’t need the extra transfer pump to feed the mud. After the impurities been removed, the working efficiency of subsequent centrifugal pump for desander and deilter would be greatly increased.

vacuum degasser

As a professional manufacturer of solid control equipment we provide DCZCQ240 degasser, DCZCQ270  degasser, DCZCQ300 degasser DCZCQ360 degasser, DCZCQ series egasser is monitored by level sensor to protect over suction of the fluids. The gas-cut mud is drawn into the degasser by a vacuum created by a regenerative vacuum without needing centrifugal pump

 

Vacuum degasser is a special-purpose oil drilling fluids solids control equipment and a new type one for the drilling fluids system.
Vacuum Degasser is used to remove the small entrained gas bubbles left in the mud by the mud/gas separator. These units are
positioned downstream from mud/gas separators, shale shakers and mud cleaners, while hydrocyclones and centrifuges follow in the
arrangement.

vacuum degasser

Vacuum degassers works by creating lower pressure inside a vessel so air or other gaseous impurities can be removed from a substance, such as water or even molten steel. The air is siphoned from the vessel after pressure is lowered enough to force the gas from the substance. A high-vacuum process environment is maintained for a variety of product testing and laboratory applications.

This allows the user to analyze products or materials under a wide range of conditions and under predetermined atmospheric or environmental parameters. Some of the conditions that can be controlled by vacuum degassers include pressures. Some of the conditions that can be controlled by vacuum degassers include pressure and humidity, temperature, altitude simulation.

Vacuum degasser is only one of the solids control and waste management offered by DC Solid Control to the oil and gas industry. We also design and produce other solid control equipment, such as, shale shaker, desander, desilter, decanter centrifuge, mud agitator, centrifugal pump, mud pump and ect.

During the production process, a product’s metal components can become infused with excess amounts of gases. As a result, unwanted imperfections and side effects can impact the integrity or performance of the metal.

Vacuum degassing processes involve the exposure of molten steel to a low-pressure environment to remove gases (chiefly hydrogen and oxygen). The effectiveness of any vacuum degassing operation depends upon the surface area of liquid metal that is exposed to low pressure. This process is typically performed in a specially designed chamber known as a vacuum degasser.

vacuum degasser

The reduced pressure inside the vessel or chamber causes the gas to become less soluble and separate from the liquefied material. After the vacuum degassing process is complete, the gas is removed from the vessel, and the pressure is returned to normal.

Vacuum degassing to remove carbon not only reduces imperfections, but also makes metals more ductile, or easily shaped and formed through cold metalworking.

Vacuum Degasser is adapted to get rid of various cut-in gases in the drilling fluids. Vacuum degasser is very important for returning mud gravity, stabilizing mud viscosity and reducing drilling cost.

Gasses can be released from the fluid and removed from the installation in two ways:

1. Thermal degassing
Because of temperature differences in an installation, dissolved gasses are released automatically. By means of so called in line deaerators, the released gasses can be removed from the fluid.  Spirotech offers various solutions for this.

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2. Vacuum degassing
In case of vacuum degassing part of the installation fluid is temporarily put in an underpressure (vacuum) condition. The gasses dissolved in the fluid are released, separated and removed from the installation. The degassed, absorptive, fluid is returned into the installation and can absorb any present free gasses again. By repeating this process continuously almost all gasses will be released and removed. The fluid will now be undersaturated to such an extent, that no gasses will bereleased anywhere in the installation, so the problems mentioned before will not occur. Problems in places with a low flow velocity and a low overpressure are also solved in this way.

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When to apply a vacuum degasser?

• When an installation contains many branches, with a low flow velocity. In this case, the free, accumulated gasses will hardly be carried away with the flow, but will
disappear slowly thanks to the fluid being made absorptive.

• In case of small temperature differences only a small amount of gas is released by the heating or cooling process, which can be removed by an in line deaerator. A vacuum degasser works independent of the fluid temperature.

• When an in line deaerator cannot be mounted for practical reasons. A vacuum degasser can be mounted at almost any place in an installation.

Vacuum degasser can wipe off the invaded gas from drilling mud quickly, restore drilling mud proportion, keep mud viscosity performance and improve the quality of drilling fluid.

Vacuum degasser is very important for returning mud gravity, stabilizing mud viscosity and reducing drilling cost. Therefore, it works as one type mud cleaning equipment. As it is placed after the shale shaker, so we call it second stage mud cleaning equipment in mud recycling system.

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Application of vacuum degasser

Gases are entrained in drilling fluids from the wellbore during normal drilling operation as well as during “kick” or well control situations, these gases may bring safety hazards and create operational problems, in case of the presence of hazardous gases, it is desirable to localize the point where gas is released from the mud by installing a vacuum degasser.

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Vacuum Degasser Features

Self contained degasser unit operation without feeding pump.
Technical and spare parts support in many countries.
Liquid Level Sensor for safty operation.
Short footprint make it possible to be installed in smaller space.
Eliminate corrosion and reduce reparation and maintenance costs.

You are welcome to contact with us to get more detailed infos, we will supply cost-effective vacuum degasser and satisfactory pre-sale, sale and after-sale technical services.

There are mainly have two reasons why vacuum degasser use vacuum pump, the one is, the degassing mud in degasser absorb to the top of the degasser, make if form into thin layer flow on baffle, vertebral body or between hopper;The second one is the gas discharged in tank and intake air is all discharged. Vacuum pump also can produce a kind of pressure which can discharge the exhaust gas through a pipeline.

The degassers are used to clean the gas in the drilling fluid, to ensure the drilling fluid property relatively stable, to guarantee the steady operation of swirlers. The degassers can be grouped into two kinds: ordinary pressure type and vacuum type.

The ordinary pressure degasser is to use the centrifugal to take out gas to invade the mud, with the help of centrifugal force to make the mud spraying in the jet tanks and striking on the wall to make gas releasing. The vacuum degasser is to use the suction of the centrifugal, forming negative pressure in the vacuum tanks, under the action of drilling fluid at atmospheric pressure, through the suction pipe into the hollow shaft, then by umbrella piece of around the hollow shaft assembly, they jet to the skin of tank.

The Spirovent Superior is a fully automatic vacuum degasser for heating, cooling and process installations. This device temporarily subjects part of the installation fluid to low pressure or vacuum. As a result, the air dissolved in the fluid is released and removed from the system. Thanks to the electronic, independent control system, reading system information is a breeze.

Vacuum degasser use atmosphere and vacuum degassing theory eliminate the remaining gas in drilling fluid. Vacuum degasser tank is installed a group of wave blade and many mud inlet make flow is uniform distribution and form into turbulence in tank.

The throughput of vacuum degasser is 500g/m, 1200 type is 1200g/m, this is because the different area of wave blade. The blade area of vacuum degasser is 500 times of 500 type which is in order to ensure effective eliminate the remaining gas.

The vacuum tank produce low pressure in tank, the bubbles in the mud can well discharge. According the change of overload, vacuum pump proof motor can be adjusted. The mud liquid level in bottom tank feedback to a group of mechanical transmission device in order to automatic control inlet displacement and vacuum tank liquid level. Jet pump sucks out degassing mud from vacuum degasser tank.

Design characteristic

Drilling fluid enter into vacuum degasser from the inlet pipeline of tank wall. After gas is discharged from mud, flow to the bottom of vacuum tank. Degasser use vacuum and molecular collision / turbulence theory and maximize the surface area of drilling fluid to eliminate the gas.

Low pressure — the low pressure in vacuum tank make the bubble in mud is nature swell. It is more easy float to the surface of mud after bubbles is large and escaping mud.

Collision/ turbulence – the mud flow to the centre of tank and spray out from the ostioles which are in the wall of the tank. The liquid has enough force to impact the blade and tank wall. The result is the remaining gas is more easy escape to vacuum environment. The probability is big of blade is cracked.

Contacting area is maximum — in the process of mud splash to the tank from the odtioles in vertical pipe, the mud through a group of wave plate fine and thin blade make mud is disperse to increase the contacting area of the mud and vacuum environment. The residual gas is more easy to discharge.

Operation theory of vacuum degasser

Drilling fluid is transported to mud inlet from mud tank. Mud through degasser vacuum is bout 29inch of mercury is absorbed to vertical pipe. The mud splashes to wave blade and tank wall from the spray mouth of vertical pipe, the gas evolution this time and expose in the low pressure environment which is extracted by out tank vacuum pump.

The degassing mud ceaseless flow to bottom mud pit from blade group. Centrifugal pump is unceasing extract degassing mud by ejector.

DC Solids control manufacturer combines the advanced technology at home and abroad to design the high quality vacuum degasser. You can be assured that our products are of the quality you expert.