Tag Archives: Solid Control Equipment

Recent years, following the development of the horizontal directional drilling, along with the increase of the profit, well control risk also increased greatly, also with the high requirements to the drilling process, now let’s us discussing how to avoiding the well blowout use solid control system.

1. Necessity of solid control system upgrade.
Drilling mud cleaning system is used for recycling the useful mud during the drilling process, to the stoichiometry of the mud to provide the reasonable mud for drilling, at the same time also can increase proportioning for wellsite and balance drilling field pressure to ensure the safety of drilling.

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2. Upgrade of aggravate device.
At presents, drilling filed only has several circulation tank, have no configuration weighting reserve tank. After shut-in overflow occurs, the personnel preparing the mud in the drilling site, parts drilling site have poor tools can’t aggravate to the circulating at once that will having a great risk.

3. Drilling site aggravate material package tonnage upgrade.
The aggravate material used in drilling site basically use small packaging barite weighting material, the weight of a small bag is about 25kg, which is more convenient to aggravate.

4. Upgrades poisonous and harmful gas monitoring and equipment.
At present, drilling site use the poisonous and harmful gas monitoring equipment is the joining together of four gas monitor, and required install the electronic poisonous and harmful gases monitor in the mud outlet.

The HDD & trenchless industry has realized the benefits and economics of recycling drilling fluid and slurry. With increased transportation costs and more stringent environmental enforcements and overall cost containment, the need for recycling is evident in all countries and across the range of trenchless applications.

HDD industry drilling fluid circulating system mainly includes shale shaker, desander, desilter, decanter centrifuge, vertical dryer,
mud mixer, sand pump, mud agitator, mud tank and ect.

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We also provide customized mud recycling system according to drilling contractors applications. And DC mud recycling system is
saleable in Russian, India, Kuwait, Iran, Indonesia and ect. The following is the features of DC Solid control system.

Cost Effective: All equipment from a single source – DC Solids Control Factory.
Complete line Mud System: DC150GPM / DC350GPM / DC500 GPM / DC800GPM/ DC1000GPM / DC1500 GPM Self-Contained Mud Recycling System.
Structure Compact: Small footprint design with fast connection for removable parts
Fast Moved: Most parts fixed while traveling meet transport regulation.
Commissioning Service: Experienced engineers for promptly conclude installation and debugging.
Mud Tanks Flexible Options: Skid Mounted or Trailer Mounted or Hydraulic Jack Up mud recycling Tanks available for your options.

TangShan DaChuan Solids Control is a professional manufacturer of Horizontal Directional Drilling System. Our engineers have more than ten years of design and production experience of horizontal directional drilling system, all of clients who using our HDD System give a high praise and become regular customers. Our company has mature production process and quality control system.

The process of drilling and completing coalbed methane (CBM) wells is similar to wells in conventional reservoirs. Coring, however, can pose special challenges.

The first step in creating a drilling program for a CBM well involves gathering information about existing wells in a given area. These data include:

Reservoir depths and pressures
Drilling histories
Environmental considerations

cbm drilling

DC Solids Control design and manufacture complete equipments for CBM(Coal Bed Methane) drilling mud recycling system of :150GPM / 350GPM / 500GPM / 800GPM / 1000GPM / 1500GPM /2000GPM to recycle the drilling mud, reduce the drilling cost, and protect the environment.

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Features of DC Solid control system for CBM

1. Cost Effective Equipment Integration: We can supply complete drilling mud equipment.
2. Fast Moved Compact System: Our product adopts small footprint design with fast connection for removable parts, and most parts of this product are fixed during travelling. Thus, it meets the transportation regulation.
3. Assured Customer Service: We can send our experienced engineers for installation, and training up customer engineers.
4. Mud Tanks Flexible Options: Skid mounted, trailer mounted or hydraulic jack up mud recycling tanks are available.

For more information of DC Solid control CBM drilling mud system or DC other high quality drilling mud unit, please contact us freely.

DC Solid control to be as the professional manufacturer of drilling mud circulating system take part in the 7th Dongying Oil&gas exhibition.

Many customer show great interest on our Dual motion shale shaker, DCLW40-1200 decanter centrifuge and mud cleaner. DC get connected with many big oil service companies from domestic and international market.

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The unique design and international style awarded praise from professional solids control and waste management visitors who have rich experience in drilling mud system.

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Up to now, DC solid control equipment have already exported to 38 countries, such as, Iraq, Russia, Mexico, Newzeland, Pakistan and Kuwait. We build the long terms business relationship with many famous Oil& gas company based on our high quality and low price.

If you have interest with our equipment please send email to us, maybe we will have a nice cooperation.

 

DC attended to the 2014 America OTC on 5th-8th May, this is our first time to take part in OTC.

At the present, OTC have already been the most important exhibition of oil& gas exploitation in the word. The exhibition attracted the word’s major oil companies and a number of international excellent petroleum machinery suppliers and buyer from all over the word.

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Meanwhile, we can have a technology exchange with our long terms cooperation partner and know more friends and engineer in the Oil& gas industry. In the exhibition DC solids control attracted a lot of visitors because DC have been known as a leading brand in the world for the liquid and solids separation technology, and other reasons because DC always take the unique designed products of the latest technology to share in the offshore technology.

OTC.

Fortunately for us, there is a clients from America is very satisfied with our equipment based on our high quality and lower price, the clients want to be as our agency in Houston, we talked many issures about the cooperation, and he will visiting our factory this month.

It doesn’t matter if we can’t meet in OTC, we will taking part in ADIPEC in November, so if you have interests with DC Solid control or if you are focus on Oil&gas drilling, horizontal direction drilling( HDD), CBM drilling, geothermal environmental waste and other mud cleaning system please go to ADIPEC and talked with us.

Coal bed methane extraction (CBM extraction) is a method for extracting methane from a coal deposit.

CBM is a form of natural gas that is found in coal seams and is extracted by drilling wells into the coal seams. Unlike extraction of conventional natural gas, CBM extraction requires the removal of groundwater to reduce the pressure in the coal seam, which allows CBM to flow to the surface through the well. This water must be managed, in several states, is sometimes permitted for discharge directly or indirectly to surface waters.

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DC manufacture complete equipment for CBM(Coal Bed Methane),which including shale shaker, desander, desilter, decanter centrifuge and centrifugal pump.

Features of DC Main Mud cleaning system:

1. Primary Solids Control High G Shale Shaker with Ajustable G force and Deck Angle Adjustable While Operation.
2. Secondary Solids Control Mud Cleaner or Desander Desilter of PU material Cones for Longer Life.
3. PLC and Variable Speed Decanting Centrifuge to Control the Fine Solids and handle barite recovery.
4. Tunstone Carbide Tiles protection for the Screw Conveyor of the Centrifuge. The Centrifuge Bowl is made from Duplex Stainless Steel by Centrifugal Force which is 5. better than SS316.
5. Mission Type Centrifugal Pumps to Allow you easier for spare parts.

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DC Mud cleaning system analyzes well parameters and drilling objectives for each application and tailors the right combination of equipments for optimal results.Cost-Effective Solids control Equipment Manufacturer,Your best supplier- DC Mud cleaning system.

Vibration exciter

Vibration exciter is installed the adjustment eccentric block in the two ends, using the centrifugal force obtain the exciting force.

Circular or elliptic vibration

The projection of vibration locus in horizontal is a straight line, but in the vertical is a circular or elliptical, the vibration type is called circular or elliptical vibration. Usually a set vibration exciter is installed in the body of vibration exciter, then it can produce the movement.

Linear motion vibration

The projection of vibration locus in level or vertical is straight line, the vibration model is linear motion shale shaker. Two same parameter exciter are installed in the body of vibration machine, make the two spindles are parallel to each other, the direction is opposite when the two motor operate, so the two sets motor operate must be synchronization, the machine produce the linear motion vibration.

Composite vibration

The vibration of the oscillating body is produced by two sets vibration system, the vibration model is called compound type. It has double frequency compound type and double amplitude compound. Some special performance vibration screening equipment, using the different model and rotary speed motors, they are installed in the feed end and discharge end, make feed end produce the large amplitude and low frequency vibration make screening machine has the efficiency screening effect.

Spiral vibration

The projection of the vibration locus in level is circle or elliptical, the vibration form is called spiral vibration. The spiral vibration is divided into flat spiral vibration, eddy vibration and complex rotary vibration. When the projection of the vibration locus in vertical is a level straight line, the vibration model is flat spiral vibration; When the projection of the vibration locus in vertical is a skew lines, the vibration model is eddy vibration; When the projection of the vibration locus in vertical is a circle or a elliptical, the vibration type is complex spiral vibration.

The common basic theory processing gas cut

Gravity separation

Gravity separation is decided by the difference of density, the height of liquid column, the size of bubbles and the flow resistance in fluid. The simple drilling fluid tank or fracturing tank is a gravity separator, it can store fluid, solid phase and gas until they are natural separation. The gas rise and escape from the top of the tank, the oil is separation in other fluid and floating to the top of fluid. When oil over overflow mouth or built-in baffle of the tank is siphoned off, drilling fluid and other fluid are eliminated from the bottom tank. Gravity separation is the main method of used in oil-water separation than and seal type confined separator.

Centrifugal separation

Drilling fluid is sent to the circular container with tangential or cylinder container. Oil, gas, water and solid phase particles produce the artificial gravity by the centrifugal force of a rotating fluid. The method is used in many open or West Texal separator, but the involute spiral is widely used in seal type bearing system, it produces gravity separation.

Impacting, baffling, spray separation

Impacting, baffling, spray separation make drilling fluid impact the baffle with high speed, the separation the gas. It can directly separate the drilling fluid which is discharging from overflow pipe and chip removal pipe, it can separate after using pump increase the drilling fluid flow speed.

Parallel-plate and membrane separation

Parallel-plate and membrane separation is aim at the gas of drilling fluid. Drilling fluid is tile expansion on parallel plate, make gas is easy to escape. In parallel separator, the drilling fluid has gas is forced between the two parallel plate, male bubbles distortion, the thin film processing is used in most vacuum degassing device. 

Vacuum separation

Vacuum degassing device is using separate the drilling fluid mixed gas, it using decrease pressure to urge bubbles swell and fracture. The method is used in degassing device to eliminate the drilling fluid mixed gas.

Hydrocyclone is divided into drilling fluid desander, desilter and miniature swirler according different diameter.

The drilling fluid desander

The diameter is 150-300mm swiler is called drilling fluid desander. The throughput of desnader is exceed 20-120m3/h in the pressure of 0.2MPa. In the normal condition of drilling fluid desander can eliminate 95% is bigger than 74um drilling cuttings and 50% is bigger than 30um drilling cuttings. When choose drilling fluid desander, the throughput should be 5 times of maximum discharge.

The desilter

The diameter is 100-150mm swire is called desilter. When the input pressure is 0.2Mpa, the throughput can’t be less than 10-15m3/h. The normal working sate of drilling fluid desander can eliminate 95% bigger than 40um drilling cuttings and 50% bigger than 15um drilling cuttings. The licensing throughput of drilling fluid desilter should be 1.25-1.5times of the maximum displacement.

The structure and working theory of hydrocyclone:

Hydrocyclone is a conical vessel with cylindrical parts, the cylindrical part in upper vertebral body is called fluid cavity, there is a intake pipe lateral the cylinder, to tangent form and fluid cavity, the top of the vessel is overflow month, bottom is bottom month, a hollow circular tube along the swire axis from the top extended to fluid cavity, the circular tube is called overflow month, it is convenient to overflow.

How to choose

We must ensure the before disposing equipment-drilling fluid shale shaker work efficiency. We should choose the detail screen and it can’t appear by-pass flow or amyxis, prevent the swire appear solid phase overload and blocking.

Choosing the appropriate centrifuge, ensure inlet pressure. In the suction side should be added put screen, in order to prevent the big particle cluster suction.

We should add the right amount water in swire, decreasing drilling fluid density and viscosity and increasing the separation efficiency of swire.

MEERKAT shale shaker belongs to two-trace shale shaker, it is the latest research results of SWACO modular design, integration design and generalization design. It combines the elliptic motion shaker technology and linear motion technology and creatively produces the two-trace shale shaker, it can form linear motion and elliptic motion in one shale shaker.

The designing backgrounds of MEERKAT is when rapidly drill ground surface produce large solid phase, in this ground surface drilling, shale shake need form big throwing index to eliminate solid phase. When drilling to the rock, in the case of don’t stop, when switch on the operation electric cabinet, MONGOOSE shale shaker from linear motion change into elliptical motion. In elliptical motion, because decrease the throwing index and extend the dwell times of solid phase on screen surface, make the exhaust solid  phase is more dry, increase the recovery of drilling fluid and extend screen lifetime and decrease the operation cost.

Nowadays, SWACO MEERKAT series screen are not only metal structured hook for screen tensioning but also the composite parts. The shale shaker are very popular with more and more clients since high quality construction and durable service life

DC shale shaker presently can provide high quality MEERKAT shale shakers of former metal hook types. Anyway, if you are interested just contact us freely.