Tag Archives: Poorboy Degasser

Poorboy degasser also called mud gas separator that is an ideal for use where drilling is likely to encounter large volumes of gas. The technology is especially beneficial in sour gas environments or when drilling with an underbalanced mud column.

To be as an professonal producer of drilling fluid circulation equipment, DC Solid control has many differnt models of mud gas separator for sale, such as ZCQ800, ZCQ1000, and ZCQ1200. Differnt types with differnt treating capacity that according to your actual use to proposal.

liquid gas separator

Each mud gas separator has limitation on much it can safely handle volume of gas. If the volume of gas exceeds the maximum limit, gas can blow through into the rig. It is very important that you must estimate gas flow rate on surface based on pit gain and kill rate in order to see how much expected gas on surface. This will be the limitation on how much you can circulate for well killing operation. You can estimate the volume gas on surface by using well control kill sheet provided by several companies. You need to ensure that the vent line should be as straight as possible with a larger ID in order to minimize back pressure while venting the gas out.

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Anything that you don’t understand, please contact us to learn more about how to calculate the gas volume of your drill rig. And welcome to your valued inquiry of mud gas separators.

Poorboy degasser also called mud gas separator that is an ideal for use where drilling is likely to encounter large volumes of gas. The technology is especially beneficial in sour gas environments or when drilling with an underbalanced mud column.

To be as an professonal producer of drilling fluid circulation equipment, DC Solid control has many differnt models of mud gas separator for sale, such as ZCQ800, ZCQ1000, and ZCQ1200. Differnt types with differnt treating capacity that according to your actual use to proposal.

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Each mud gas separator has limitation on much it can safely handle volume of gas. If the volume of gas exceeds the maximum limit, gas can blow through into the rig. It is very important that you must estimate gas flow rate on surface based on pit gain and kill rate in order to see how much expected gas on surface. This will be the limitation on how much you can circulate for well killing operation. You can estimate the volume gas on surface by using well control kill sheet provided by several companies. You need to ensure that the vent line should be as straight as possible with a larger ID in order to minimize back pressure while venting the gas out.

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Anything that you don’t understand, please contact us to learn more about how to calculate the gas volume of your drill rig. And welcome to your valued inquiry of mud gas separators.

 

ZYQ series Mud gas separator(Poor Boy Degasser) is professional equipment to treat the gas invade mud The MUD GAS SEPARATOR unit, with models engineered for use onshore and offshore, is used to reliably separate and reliably vent large pockets of free gas from the drilling fluid system.

It is also ideal for use when an operator is drilling with an underbalanced mud column. The compact separator is well-suited for the space limitations of offshore drilling. It is skid-mounted and trailer transportable, which simplifies transport, spotting, and installation.

Mud gas separator

Features of the mud gas separators;
High efficiency and easy to maintain
Large capacity
Easy transportation and installation.
Maximizes free gas/mud separation
Unique U-shaped tube design eliminates moving parts and ensures a positive fluid seal, maintaining safe mud levels
Efficient baffle arrangement to easily separate gas from fluid
Available in varying sizes and lengths, accommodating any volume of fluid with high concentrations of gas
Heavy-duty steel construction and adjustable mounting skid for any rig

Mud gas Separators is an extremely reliable, vital piece of safety equipment for today’s drilling operations. It is ideal for use where drilling is likely to encounter large volumes of gas, sour gas or when an operator is drilling with an under balanced mud column. This Mud gas Separators is primarily used to separate and safely vent large pockets of free gas, that may include toxic gases such as hydrogen sulfide, etc. from the drilling fluids processing system. We can design and fabricate the poor boy in varying sizes and lengths to meet your specific drilling conditions

Mud gas separator is also called Poorboy degasser or liquid gas separator which is a common safety device in oil and gas drilling mud circulation system. The purpose of a separator is to separate free gas or mixed gas and oil from the drilling fluid and convey the gas or oil to a flare or holding tank.

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Mud-gas Separator handles a high proportion of mud solids and may experience hydrate plugging as a result of gas expansion through choke. Design of our Mud Gas Separator is based on conventional process practice, involving a liquid seal system matched to an adequate gas vent.

Specification of mud gas separator
Temperature range : -40°C TO 75°C
Pressure rating : UP TO 15 BAR
Venting size : UP TO 12″
Outlet size : UP TO 10″
Dimension: Based on rig requirements.
Capacity inlet pipe (MIN/IN) : UP TO 125/5

DC Solid control supply both vertical or horizontal Mud gas separator and fitted with internal baffles and distribution nozzles but performance of the liquid seal is independent of these design features.

To be as a good reputation China supplier. DC Solid control provides 3 models mud gas separator for discount sales. they are DCZZYQ800, DCZYQ1000 and ZYQ1200. Mud-Gas Separator is a piece of special equipment for degassing gas-invaded mud in the first grade.

mud gas separators

Mud gas separator is mainly used to remove big bubbles above φ3mm in diameter and these bubbles refer to expanded gases in the fluids that fill in some parts of well annulus. Well kick even spilling out to the rotary table will easily occur if they are not removed.

Mud-Gas Separator Features & Benefits:
1. Separates and discharges the enormous free gas from drilling fluids, including poisonous gases like H2S.
2. Separated gas is carried by discharge lines to safe area for combustion.
3. The unit is ruggedly built and coated with anti-corrosion epoxy so as to ensure long service life when processing hazardous and toxic gases.

Contact me if you want to know more detailed information about the mud gas separators .

The mud/gas separator is designed to provide effective separation of the mud and gas circulated from the well by venting the gas and returning the mud to the mud pits. Mud gas separators in other countries also called Poor boy degasser,Liquid-gas separators, Mud/Gas Separators, etc. Mud gas separator located at downstream of the choke manifold is one of the important well control equipment that you need to focus.

mud gas separator

Features

High efficiency and easy to maintain
Large capacity
Easy transportation and installation.
Maximizes free gas/mud separation
Unique U-shaped tube design eliminates moving parts and ensures a positive fluid seal, maintaining safe mud levels
Efficient baffle arrangement to easily separate gas from fluid
Available in varying sizes and lengths, accommodating any volume of fluid with high concentrations of gas
Heavy-duty steel construction and adjustable mounting skid for any rig

ZYQ series Mud gas Separator combined with the Electric Ignition Device can be used to ensure the drilling process smooth. It is devided into the normal pressure Mud gas separator and pressure auto-control Mud gas separator, according to the pressure.Mud gas Separator is your best choice to prevent drilling mud invasion.

Buy Solids control Mud gas separator for solids control system,drilling fluids,well drilling solids control Mud gas separator from China manufacturer.

Mud gas separator is also called poorboy degasser which designed primarily for the removal of entrained gas, from the drilling fluid. The mud gas separator is designed in multiple capacities, to meet specific mud gas needs.

mud gas separator

The Mud/Gas Separator allows operators to circulate the drilling fluid by removing large pockets of gas. The gas cut mud enters the unit, where it hits a series of baffle plates. These baffle plates provide surface area for the dispersion of the gas cut mud.

The mud is routed to solids control equipment for further processing while the separated gas travels to the flare line at the top of the unit to be vented at a safe distance from the rig and rig personnel.

DC solid control uses high quality steel materials manufacturing normal pressure prevent H2S Mud Gas Separator,can effectively prevent the harmful gas erosion, ensure the man- machine safety production.

DCZCQ mud gas separator is designed primarily for the removal of entrained gas, from the drilling fluid. The DCZCQ mud gas separator is designed in multiple capacities, to meet specific mud gas needs.

DC Solid control manufactured a common model mud gas separator for a India repeat clients who are focus on deep well drilling contractor.

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DCZCQ800 Mud-Gas Separator is 800mm in diameter and 6000mm tall, can handle atmospheric operation of200~260m3/h. Its efficient baffling system optimizes mud/gas separation, enabling operators to drill deeper, larger diameter wells and exploratory wells at higher circulating rates while handling greater volumes of gas. It minimizes gas cut mud at the flowline and from an environmental standpoint, it minimizes mist carry-over.

DC Solid control also provides many models mud gas separators, such as DCZCQ600, DCZCQ1000 and DCZCQ1200. So if you have interest please contact me freely.

The height and diameter of a poorboy degasser separator are critical dimensions which affect the volume of gas and fluid the separator can efficiently handle.

As the mud and gas mixture enters the separator, the operating pressure is atmospheric plus pressure due to friction in the gas vent line. The vertical distance for the inlet to the static fluid level allows time for additional gas break-out and provides an allowance for the fluid to rise somewhat during the operation to overcome friction loss in the mud outlet lines.

mud gas  separator

Care should be taken to ensure minimum back pressure in the vent line,. On most offshore rigs, the vent line is extended straight up and supported to a derrick leg. The ideal line would be restricted to 30 ft in length and top of the line should be bent outward about 30 degrees to direct gas flow away from the rig floor. If it is intended that the gas should be flared, flame arresters should be installed at the discharge end of the vent line.

As stated previously, when the gas pressure in the separator exceeds the hydrostatic head of the mud in the U-tube, the fluid seal in the bottom is lost and gas starts flowing into the mud system. The mud outlet downstream of the U-tube should be designed to maintain a minimum vessel fluid level of approximately 3 1/2 ft in a 16 ft high separator.

Assuming a 9.8 ppg mud and total U-tube height of 10 ft the fluid seal would have a hydrostatic pressure equal to 5.096 psi. This points out the importance for providing a large diameter gas vent line with the fewest possible turns to minimise line frictional losses.

DC mud gas separators are designed to provide safe drilling procedures during horizontal, underbalanced, h2s, or high pressure drilling. Our gas buster captures and separates the mud/gas then safely vents free gas to the flare line to be burned off while returning mud to the mud pits.

Our Mud gas separators are intended to sustain safety for high pressure wells or when sour gas may be present. Our units are closed bottom skid mounted model designed around safety and precision. Uniquely designed baffles break up mud and gas which is then expelled by the gas vent line to the flare line.

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DC Solid control manufacture numerous size specifications including ZYQ800, ZYQ1000 and are capable of producing vessels of all sizes. DC Gas Busters have a 12” inlet from flow line, 12” gas vent line to flow line, 12” return line, and 20” manhole. If necessary these lines can be modified with flanged concentric reducers to your desired piping size. The run of the gas vent line continues to ground level for safe and efficient hook up to the flare line piping.

DC’s Mud Gas Separator has a lot of advantages including reliable safety, better treatment effect, long service life, etc. DC use high quality steel materials manufacturing normal pressure prevent H2S Mud Gas Separator,can effectively prevent the harmful gas erosion, ensure the man- machine safety production.