Tag Archives: Mud Cleaning System

DC Solid control is a professional manufacturer of mud cleaning system. We transported a set of drilling liquid mud plant in batches to our customers on March 30, 2022. We provided integrated solutions and services for this liquid mud plant project from planning, construction to production and operation.

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This liquid mud plant consists of mud agitator system, pipeline slurry transfer system, conveying system, solids control system, slurry mixing system, slurry storage system, electric control system and slurry laboratory.

First of all,the mud in the mud pit is stirred and cleaned through the mud agitator system, and transported to the solids control system for separation, then, it is mixed and prepared through the slurry mixing system through the conveying equipment and pipeline slurry transfer equipment, finally it is stored in the slurry storage system for use.

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Our customer was very satisfied with the integration scheme and technical ability of our company in the field of drilling mud station construction and establish cooperation with us finally after in- depth investigation on the domestic drilling mud station at very beginning.

We sent our technical engineers to our customer’s project for on-site investigation to understand the project site in details. As required, we finally provided our customers with integrated solutions and services for the whole process from planning, construction to production and
operation. At the same time, we have established friendly and long-term cooperative relations.

Horizontal Directional Drilling (HDD) is a trench less method to install pipes where there are some kinds of barriers which makes the regular pipe laying down hard or not possible.

Specific solid control system can be used in HDD industry to recovery the drilling mud. To be as an leader of drilling mud cleaning system manufacturer. We have many designs of solid control for HDD fields. Such as DCGPM350, DCGPM500, DCGPM900 and DCGPM1200.

mud system

HDD Mud Recycling System is made up of drilling rig mouth to return to mud of the ground through the mud into the mud pit, using liquid slurry pump or vertical sand pump the submersible supply to shale shaker,and then male the shale shaker removing out of solid phased particles, the processed mud fall into the mud tank having many separate space.

recycling system

DC Solids Control is a top manufacturer of Horizontal Directional Drilling(HDD) Mud Equipment/HDD Mud Recycling System. DC drilling mud recycling system has been applied in many countries for HDD and CBM drilling operation. Especially popular in Australia ,Indonesia, India etc. If you have interest with it, please feel free to contact us, our senior engineer will giving you the best design and best price at the end of Chinese spring festival.

500 HDD Mud Circulation System is mainly used in HDD, coalbed methane exploitation and other construction projects with requirements on capacities below 500GPM. The 500GPM Mud cirulation system is widely used in China and aborad market.

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Parameters of 500GPM HDD Mud Circulation System:
System Capacity: 500GPM (120m³/h)
Particle Size after Treatment: 15~44μm
Total Screen Area of Shale Shaker: 2m2
Total Screen Area of Underflow Shaker: 2m2
Processing Stage: three stages
Total System Power: 150kW
Total System Volume: 15m³
External Dimensions of the System: 10000×2360×4228mm

HDD Mud Circulation System is applied to construction projects with higher mud capacities. Its purification process is divided into three stages: shale shaker for the first stage, desander and desilter respectively for the second and third stages. Both desander and desilter are equipped with underflow shakers that can carry out a further treatment to solids discharged by the upper equipment. By mud preparation devices, add necessary mud materials into purified mud and stir them evenly to prepare mud with qualified properties for recycling, which can greatly reduce construction costs and effectively protect the environment.

To be as a professional manufacturer of solid control company. DC Machinery also can design and production all kinds capacities of mud recycling system according to uses’ request. Please contact us if you have any requirements with it.

Mud cleaning system normally we call it 4 phases solids control equipment, including the first phase solids control control with the shale shaker for solids up of 100 microns, and secondary solids control desander for solids up 50 microns, and the thrid solids control desilter unit to remove solids above 20 microns, the fourth solids control decanting centrifuge to separate solids of 2-7 microns.

solid control system

The Main Solids Control Equpment

Primary Solids Control High G Shale Shaker with Ajustable G force and Deck Angle Adjustable While Operation.
Secondary Solids Control Equipment Mud Cleaner or Desander Desilter of PU material Cones for Longer Life.
PLC and Variable Speed Decanting Centrifuge to Control the Fine Solids and handle barite recovery.
Tunstone Carbide Tiles protection for the Screw Conveyor of the Centrifuge. The Centrifuge Bowl is made from Duplex Stainless Steel by Centrifugal Force which is
better than SS316.
Mission Type Centrifugal Pumps to Allow you easier for spare parts.

Funtion of Solids Control

The solids control system utilized physical method to remove solid particles from the drilling mud to ensure the performance of drilling mud, and reduce the occurrence of drilling accident. Effectively save drilling costs and maximize economic benefits.

The mud cleaning system can used in oil& gas drilling, trenchless, HDD, CBM and ect. Contact us if you have interest with it.

 

Last month, DC Solid control manufactured a 500GPM mud recycling system for customers and has arrived at the project site after more than 20 days of shipping. The system has been assembled of the main shale shaker and mud cleaner equipment. It is planned to take one week to complete the assembly and commissioning.
mud recycling system

The mud system is engineer designed to clean, recycle and mixing drilling mud in one mud tank package. The flow capacity is 500gpm + with shaker operating at 40 mesh screens and mud density 1.2g/cm3. It removes undesired drilled cuttings down to 12 microns with 4″ desilter cones. Compact design and small foot print allows it to be easily moved and transported .

mud system

The 500gpm mud system is widely used in the following drilling applications:
Horizontal Directional Drilling (Trenchless Construction)
Water Well Drilling
Tunnel Boring Machine (TBM)
Coal Bed Methane (CBM)

DC Solid control design and manufacture compact drilling mud system from 200GPM up to 2000GPM for HDD, water well drilling etc. Customized ! Compact ! Module-Built! Please contact us if you have interesting with it.

DCWP-240 Slurry Separation Plant is used matching with the AVN1200XC Tunnel Boring Machine ( shield outer diameter 1505mm ). dcSolids Control designed the TBM slurry separation system for contractors to get clean water for reuse in the TBM project.

The Capacity is up to 240m³/h.. The cut point is 20um. Equipment components: 1 Unit Shale Shaker, with Coarse sieving & Fine sieving shaker screen; 1 Unit 18” Desander Cyclone; 6 Unit 4” Desilter Cyclones; 1 Unit Slurry Pump, supplying slurry for desander cyclone; 1 Unit Centrifugal Pump, supplying slurry for desilter cyclones.

desanding-plant-for-TBM

DCWP-240 Slurry Separation Plant Advantages
1. Compact Structure: compact structure design, convenient for shipment, available for shipment with 1 unit 40ft container and 1 unit 20th container;
2. Personal Safety: designed with walkways, guidelines, ladders, cleaning gate, flanges, and valves for staff safe, humanization, user-friendly, and convenient operation.
3. Adaptable to different kinds of Herrenknecht AVN series tunneling machines.

As a professional manufacturer of Slurry Treatment Plant & Separation Plant,DC Machinery can design the Slurry Treatment Solution for tunneling project and provid models Slurry Separation Plant for sale, such as DCWP500 (500m3/h), DCWP1000(1000m3/h), DCWP1500(1500m3/h), DCWP3000 (3000m3/h), DCWP4000 (4000m3/h), DCWP6000 (6000m3/h), for tunneling machine with outer diameter such as 2000mm, 2500mm, 4200mm, 6000mm, 10000mm,15000mm,17000mm.

DC’s mud system is not only used in oil gas drilling but also in some other drilling projects. Therefore, DC developed the drilling mud recycling system for non-oil drilling like HDD, CBM and water well drilling.

mud equipment

One type of water well drilling is for the drilling water, while the other one type of water well drilling is for water re-injection to underground for keeping the pressure of oil layer for continuous oil producing.

mud system

Last week, DC Solid control finished the production of the small mud system used for India water well drilling site. The mud system includes a double deck mud cleaner which can be used as shale shakers, also can be used as mud cleaners, a sand pump feeding for the hydrocyclone, a jet mud mixer used for mixing the drilling fluid and a mud tank.

If you are also focus on water well drilling, HDD, CBM or building construction which need the slurry treatment system, please don’t hesitate to contact us.

 

DC Solid control developed an enclosed solids-control system that eliminates the traditional process of shaking fluid and solids and replaces it with an enclosed, vacuum-based filtration process.

solid control system

Rather than relying on high G-forces, the new system vacuums drilling fluids through a rotating filter belt by using high airflow to separate the cuttings from the fluid. The cleaned drilling fluids are then returned to the active mud system, and the drilled solids are carried forward on the filter belt for discharge or removal.

The high airflow also preempts the need for expensive mud coolers and is particularly applicable in high-pressure/high-temperature wells. The improved separation capabilities lead to better quality mud and fewer chemicals required to maintain its properties.

With more mud recycled back to the fluid system, there is less waste, and that waste is cleaner. The new solution also generates substantially drier cuttings with mud on cuttings being reduced to less than 30 percent of drilled solids, and oil on cuttings as low as 5 percent.

DC solid control engineer designed a small desander system for Singapore clients which is mainly used for urban architecture field.

The samll desander system mainly include a desander, mud tank and a feeding pump.

The desander matched 2 pcs 10″ hydrocyclone, the material of the hydrocyclone is iron that is customized according to the clients request. The mud tank dimension is 2.5×2.2×1.8m, painted the specified-Sigma brand. The feeding pump is DSB3X2-12 sand pump, with explosion proof and IECEX certificed of the motor.

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The main advantages of the small desander cleaning System which designed by TangShan DaChuan Machinery lie in organically combining the advanced mature technology in petroleum drilling and related hydrological, geothermal construction, make full use of existing equipment, greatly improving the drilling efficiency, shorten the construction cycle.

DC Solid control also can design different model mud cleaning system for HDD, CBM Trenchledd and drilling oil field to recovey the drilling mud. If you have interest with us. Please contact us freely.

When deploying a “solids control system,” there are several key hydraulic design factors that must be considered. These factors simply provide a “hydraulically balanced” solids control system, however, buyers of solids control systems should not overlook the durability, dependability and return on investment that the features and benefits bring.

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A typical HDD solids control system will employ a combination of shaker, hydrocyclone, mixing, pump and compartmentalized tank technologies.

The shaker is vital to the solids control system and is considered the first line of defense. Located directly downstream from the shaker will likely be a hydrocyclone assembly that will employ desilters, desanders or both.

Though still considered rare, centrifuge-enable solids control systems are becoming more popular. By adding a centrifuge, the solids control system will achieve the highest level of cut available within the market today.

DC Machinery can customize all kinds solid control system according to users special request, if you have interest with us, please contact me as soon as possible.