Tag Archives: Mud Cleaning Equipment

27Jul 2020

DC Shale shaker and Mud cleaner shipped to Singapore Trenchless Market

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Traditionally, DC Solids Control equipment is mainly used for the oil & gas drilling project. Along with the no dig program requirement, our solids control equipment is also recognized by the no dig program including HDD, trenchless, construction and CBM. Comparing with large volume of oil & gas drilling requirement, no dig program typically require a small capacity volume system to recycle the drilling fluids including 200GPM, 350GPM.

shaker

Last week, DC Solid control shipped a small shale shaker and mud cleaner to Singapore Trenchless Market. The Shale shaker Regarding to requirement of drilling capacity, we will select the corresponding shaker to match with system in order to remove the big solids in the fluids. DC double deck shaker is able to cope with complicated solids so shaker maximum separate different size of partiles.

solid control

Mud cleaner is the combination of shaker and desander. In the most no dig program, customer prefers to select desander or desilter units instead of shaker to reclaim the fluids. According to actual drilling fluids volume, we are able to install the 4, 6 or 8 set of desilter cones or 1 or 2 set of desander cones on the top of shaker to remove fine particles.

So far, DC has already exported many solids control systems for no dig program all over the world. We manufacture a complete line of shakers, desilters, desanders and pump packages to meet with our customer’s expectation. If you want to buy lower price solid control equipment for trenchless market. Welcome to your inquiry.

 

12Feb 2020

Another Compact Mud Recycling System Shipped To Australia

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DC Solids Control supply mud recycling system for CBM & HDD & water well drilling and other drilling that need drilling mud. Compact design is the key feature of mud solution for 200GPM, 350GPM, 500GPM, 800GPM, 1000GPM, 1500GPM, 2000GPM mud flow as well as desander mud plant (50 100 200 M³ H) for piling and TBM.

DC Solid control finished the production of the 500GPM mud recycling system last week for Australia and prepared to shipped it to the port. The 500 GPM Mud Recycling System is consisting with following equipment. 

1. One units of DC double deck shale shaker DCS700 for primary solid removing. Double deck shaker is with large capacity due to two-layer screen design for both coarse solids and fine solids separation.
2.De-silter unit DCCNQ-12==6N is with 6 sets 4 inch cyclone for silt removing. The under flow shaker is with same dimension shaker screen for client’s easy shaker screen procurement or inventory.
3. One sets 20 feet containers are used respectively as mud recycling tank, mud storage tank and mud mixing tank. Other equipment like centrifugal pump, and mixing hopper are installed on tank and shipped without disassembling them.

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DC Solid control Mud Recycling System Features

1. Good capacity and performance can meet the mud treatment of large-scale trenchless projects.
2.The equipment parts are fast connected, easy to disassemble, saving time.
3. High wear-resistant polyurethane cyclone is the same as international brands, and can be use more than 3,800 hours, long service life, interchangeable.
4. Explosion-proof light to meet night construction, easy to operate and safe.

DC is able to provide the mud recycling system used in trenchless project with compact design but self-contained. Other mud system design with plenty of mud tanks for large volume mud storage in oil drilling site, and some economic mud de-sanding unit in small drilling project like water well drilling and piling.

 

26Nov 2019

DC Solid control equipment shipped to India drilling company

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Solid control equipment is popular used for recover the drilling fluid for oil and gas drilling. DC Solid control got a order of solid control equipment from India clients, the order mainly include shale shakers and mud cleaners.

Orders DCS850-2 shale shakers: 

The model of shale shaker is single deck shale shaker is popular in oil gas drilling, big trench-less HDD projects, or other industry separation demand. This shaker equipped 2 pcs of 850x1250mm steel frame shaker screens. The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system.

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Orders of DCQJ250X1/100×8 Mud cleaners 

DCQJ mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.
The model of mud cleaner include 1×10″ desander and 8×4″ desilters cones. Treating capacity is about 120m3/h(528GPM). DC drilling mud cleaner are combined from Desander, Desilterand an Underflow Screen, at the same time Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it equals another shale shaker.

Solid control system mainly include of vacuum degasser, decanter centrifuge, mud tand and mud gas separator besides shale shaker and mud cleaners. To be as a professional maufacturer of solid control system. DC Machinery can design all kinds capacity solid control system according to users different requirements.

28Oct 2019

Oil Drilling Rig DCQJ Mud cleaners for Sale

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DCQJ Series mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

The mud cleaner integrate a group of de-sanding cyclones and de-silting cyclones on one vibrating screen. The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.

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And the important part of the desander and desilter is the cyclone. The cyclone is made of wearing-resistant special polyurethane material, which has good performance in fluid erosion resistance. The feeding port is designed to have a round and smooth transition, beneficial for improved separation efficiency. It is smooth in structure and rational in design.

In oilfield solids control,drilling mud cleaners are very efficient for oil gas well drilling mud purification system.Mud Cleaners are one of the important equipment for solids liquid separation system.

DC has the full line of solids control equipment; client can get one stop procurement experience in DC Solids Control. Please feel to free to contact with DC once the request aroused.

21Aug 2019

HDD Mud Treatment System designed from DC Solid control

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Mud Recycling System is the important Equipment matching for Horizontal Directional Drilling (HDD). Mud Recycling System is also called Mud Recovery System, Mud Circulation System. As the manufacturer of mud system in trenchless construction, DC Solid control have the mature mud treatment solution, and customized the DCMC series Mud Recycling System for our customers.

mud system

Advantages of HDD Mud recycling System:

1.Based on 10 years of technical experiences of solid control industry, combined with a deep market research, we have designed the mud treatment system with reasonable structure, good treatment process and wide application range.
2.Multi-functional integrated design can meet functions of the mud cleaning, recycling, reusing, mud configuration and storage, meanwhile greatly reduce the overall dimensions of the tank body, and meet the site and space requirements of horizontal directional drilling (HDD).
3.The electric system is explosion-proof, dust-proof, rain-proof, to guarantee the safety and quality of operation.
4.The tank structure is simple and compact, light, and the walkways and guardrails can be folded or removed, easy for transportation and installation.
5. DC Solid control has been certified by ISO, EU and CE, besides DC products can meet the export standards of all countries in the world.

Each year, DC makes and delivers many sets of mud recycling systems, some are same as DC standard designs, while some are customized. For oil and gas drilling and for other drilling works like pipe jacking and water well drilling, too, DC has leading advantages of both design and fabrications.

 

10Jul 2017

An Enclosed Solids-Control System Designed By DC Solid control

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DC Solid control developed an enclosed solids-control system that eliminates the traditional process of shaking fluid and solids and replaces it with an enclosed, vacuum-based filtration process.

solid control system

Rather than relying on high G-forces, the new system vacuums drilling fluids through a rotating filter belt by using high airflow to separate the cuttings from the fluid. The cleaned drilling fluids are then returned to the active mud system, and the drilled solids are carried forward on the filter belt for discharge or removal.

The high airflow also preempts the need for expensive mud coolers and is particularly applicable in high-pressure/high-temperature wells. The improved separation capabilities lead to better quality mud and fewer chemicals required to maintain its properties.

With more mud recycled back to the fluid system, there is less waste, and that waste is cleaner. The new solution also generates substantially drier cuttings with mud on cuttings being reduced to less than 30 percent of drilled solids, and oil on cuttings as low as 5 percent.

27Jun 2015

Types of drilling fluids

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Many types of drilling fluids are used on a day-to-day basis. Some wells require that different types be used at different parts in the hole, or that some types be used in combination with others.

drillingfluid

Water-based mud (WBM): A most basic water-based mud system begins with water, then clays and other chemicals are incorporated into the water to create a homogenous blend resembling something between chocolate milk and a malt (depending on viscosity). The clay (called “shale” in its rock form) is usually a combination of native clays that are suspended in the fluid while drilling, or specific types of clay that are processed and sold as additives for the WBM system. The most common of these is bentonite, frequently referred to in the oilfield as “gel”. Gel likely makes reference to the fact that while the fluid is being pumped, it can be very thin and free-flowing (like chocolate milk), though when pumping is stopped, the static fluid builds a “gel” structure that resists flow. When an adequate pumping force is applied to “break the gel”, flow resumes and the fluid returns to its previously free-flowing state. Many other chemicals (e.g. potassium formate) are added to a WBM system to achieve various effects, including: viscosity control, shale stability, enhance drilling rate of penetration, cooling and lubricating of equipment.

Oil-based mud (OBM) or Invert: Oil-based mud can be a mud where the base fluid is a petroleum product such as diesel fuel. Oil-based muds are used for many reasons, some being increased lubricity, enhanced shale inhibition (which is critical when drilling horizontal shale formations to be multi-stage fracked), and greater cleaning abilities with less viscosity. Oil-based muds also withstand greater heat without breaking down. The use of oil-based muds has special considerations. These include cost and environmental considerations.

Synthetic-based fluid (SBM): Synthetic-based fluid is a mud where the base fluid is a synthetic oil. This is often used on offshore rigs or in environmentally sensitive areas, because it has the properties of an oil-based mud, but the toxicity of the fluid fumes are much less than an oil-based fluid. This is important when men work with the fluid in an enclosed space such as an offshore drilling rig.

25Jun 2015

Solid control equipment for tunnel shield

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At present, solid control equipment have already widely used in oil and gas drilling. Following the high environment requirements of each regions. Solid control equipment has gradually used in tunnel shield.

Process of tunnel shield

Shield Method is one fully mechanized underground construction Method. The shield machine will be pushed forward, the surrounding rock will be supported by shield shell and segment. At the same time, excavation of soil will be conducted at the front of the excavation face by cutting device; the soil will be carried out by unearthed machine. After that, the shield machine will be pushed forward again by jack and assembling precast concrete segment, this is the general formation process of tunnel structure.

mud equipment

Why use solid equipment in tunnel shield

Solid control is a indispensable part for tunnel shield project. TBM as main equipment, solid control equipment as auxiliary equipment to make the TBM working in a high efficiency way. Solid control equipment can efficiency remove the drilling cutting step- by-step untill can compliance requirements of local Government. To realize the reuse of waste and keep ecological balance.

mus system

DC Machinery is an integrated professional design, facture and diversity sales. We provide word famous brand material and spare parts. Strive to do the best supplier in China of solid control equipment. We also offer compact mud system or desanding plant to
tunnel shield project or bored pile project.

07Mar 2015

Superior quality of mud Cleaners

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Mud cleaner is the second or third stage drilling fluids solids control equipment in drilling fluids recycling system. The drilling
fluids cleaner will handle the solids particle after being treated by the first grade separation equipment.

drilling mud cleaner

Mud Cleaner provides the convenience of a high G force linear motion drying shaker, desander and desilter in a compact configuration
with a minimal footprint.Mud cleaner provides the capability to remove a wide range of detrimental particles from the mud system at
high flow rates, while conserving valuable deck space.

mud cleaner

Features and Benefits
1. High “G” force linear motion shaker improves cuttings drying capacity and conveyance.
2. Circular desilter manifold improves performance of hydro-cyclones.
3. Deck rubbers installed on every screen to prevent cuttings migration past the screen deck area.
4. Long-lasting rugged loop isolators are easy to replace.

DC solid control can design customized cost-effective mud cleaner for customers special needs.Our mud cleaner can meet almost all
needs for oil and gas well drilling fluids treatment system and HDD recycling system.

05Sep 2014

Mud cleaning system delivery to Russia

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This is the fouth set mud cleaning system send to Russia. The Russia company is a Oil & gas drilling service company, we had build the cooperation from 2012 CIPPE Exhibition. Now we have already become friendly steady business cooperater.

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Mud cleaning system is used in petroleum drilling, all the system manufactured by DC Solid control was according to the Russian senior engineer requirements. Sometimes we put out our points for their reference.
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Now the solid control system, mud screen and spare parts are delivering, the sytsem including 2 sets DCS700-3 shale shaker, 1 DCQJ250X2-100X12 mud cleaner, 11 sets JBQ5.5 mud agitator, 9 sets centrifugal, 3 sets screw pump, 280pcs mud screens, and 3 Iron packages of each equipment spare parts. Now, the company want to append order a centrifuge and jet mud mixer to matched used.

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Mud cleaning system is a corollary equipment for drill rig, also it is a obbligato part in oil and gas driling. DC Solid control can customize all kinds of drilling mud cleaning system for each drill rig that providing more convenience for drilling service company. Any requirements or something that not clearly about of solid control system please feel free to contact us, maybe we can give you the most professional answers.