Tag Archives: Mud Cleaner

Drilling fluids mud cleaner is the second or third stage drilling fluids solids control equipment in drilling fluids recycling system. This Mini cleaner will handle the solids particle after being treated by the first grade separation equipment. Following is the introduction of the Mini mud cleaner.

Mud cleaner

Work Process of Mud cleaner:

The weighted mud flows to the inlet head section of the desander and/or desilter entering the hydrocyclones for separation of particles. Mud leaving the underflow is further screened with fine mesh to separate larger particles allowing only barite-size particles to pass through the screen.

cleaners

Features of Mini Mud Cleaner:

High wear resistance: The cyclone uses special polyurethane with high wear resistance.
Uniform Pressure: Circular tower separation and feeding pipe with heavy caliber make cyclones have uniform pressure.
High Separation Efficiency: Tangent feeding and streamline design improve separation efficiency.
Multi-Purpose: The shale shaker for this item can be treated as level A shale shaker through tube shunt.
Easy to Handle: With digital control panel, you can use it and handle it as easy as possible.
Easy to Connect with Other Equipment: Mud cleaner could be easy to connect with other related solid control equipment to work together.

You are welcome to call Dachuan Machinery to get more infos about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.

DC Solid control to be as the professional manufacturer of drilling mud circulating system take part in the 7th Dongying Oil&gas exhibition.

Many customer show great interest on our Dual motion shale shaker, DCLW40-1200 decanter centrifuge and mud cleaner. DC get connected with many big oil service companies from domestic and international market.

SONY DSC

 

The unique design and international style awarded praise from professional solids control and waste management visitors who have rich experience in drilling mud system.

SONY DSC

Up to now, DC solid control equipment have already exported to 38 countries, such as, Iraq, Russia, Mexico, Newzeland, Pakistan and Kuwait. We build the long terms business relationship with many famous Oil& gas company based on our high quality and low price.

If you have interest with our equipment please send email to us, maybe we will have a nice cooperation.

 

Hydrocyclone is a cone container with cylinder parts, upper of cone is the feed room; the outside equipped a tangential feed room; The bottom of cone is the opening mouth, whose diameter can be adjusted, and used to discharging solid phase particles. The top of closed upright cylinder has a downward inserted overflow pipe which can extend to the position of below the tangent pulp inlet. Its structure as followings:

hydrocyclone

1 Cylinder, its inner diameter size can signify hydrocyclone nominal dimension.
2 Cone, have the function of centrifugal foce, and usually the taper angle is 15°~20o.
3 Inlet pipe, for separation drilling fluid enter into the hydrocyclone from inlet pipe, in order to improve the movement state in the hydrocycle and improve separation efficiency.
4 Overflow pipe, the treated drilling fluid return to drilling fluid circulating system through overflow pipe, in order to prevent drilling fluid directly spillover in the cylinder, its depth should extend to cone body of hydrocyclone.
5 Settling tube, the cleaned solid phase particles and a small amount of liquid discharged by settling tube. In order to improve hydrocyclone bottom flow, improve separation efficiency, the bottom mouth diameter of settling tube can be adjusted.

hydrocyclone1

The general hydrocyclone shell is the cast iron, and the inner of hydrocyclone should lined the wearproof rubber to improve wear-resisting property. In order to further improve service life, some overall shell adopts polyurethane material, wear-resisting corrosion resistance. Large size hydrocyclone shell adopt aluminum alloy material, inner lined polyurethane to guarantee shell body have enough strength and loss the weight.

To design hydrocyclone must with minimum loss of liquid phase provides maximum clearance of the basic principles. And according to drilling field physical truth, installing the reasonable quantity hydrocyclones to increase treating capacity to meet the drilling property requirements of the the whole drilling system.

DC mud cleaning system company is a professional manufacturer of mud equipment, such as shale shaker, mud cleaner, decanter centrifuge, vacuum degasser, shear pump, centrifugal pump, mud agitator, mud gun and other equipment. In order to convenient of customer and save delivery time, we have many solid control equipment in stock. Last week domestic customer place a order of shale shaker, mud cleaner and centrifuge.

mud cleaning system

The DCS700-3 shale shaker and mud cleaner is the first and second stage solid control equipment in mud cleaning system. They all have two 2×1.72kw long vibration motor. And the treating capacity is 130m3/h.

mud cleaning system

Drilling fluid decanting centrifuge used for recovery barite to remove small solid particles, reduce the mud solid content, to ensure the performance of the drilling fluid. And DC production drilling fluid centrifuge has high purification efficiency, convenient adjustment and easy maintenance. The DCLW360-1200VFD centrifuge is a frequency conversion which rotary speed can be adjusted by the control box, and its max treating capacity can get to 40m3/h.

The domestic customer is focus on petroleum drilling and want to purchase the stock equipment,  so they and their drilling engineer visit our factory and sign the contract. The customers are satisfied with our high quality equipment and professional solid control design technology.

Desanders should be used in unweighted mud when shakers are unable to screen down to 140 mesh(100 micron). The role of desanders is to reduce loading downstream on desilters. Installing a desander ahead of the desilter relieves a significant amount of solids loading on the desilter and improves its efficiency. High rates rates of pretration, especially unconsolidated “surface hole” where the largest diameter bits are used, results in generating larger concentrations of drilled solids. This may place desilters in rope discharge. For reason, desanders which have greater volumetric capacity and can make separations of coarser drilled solids are placed upstream of desilters.

desander

Desanders remove a higher mass(coarser drilled solids) during periods of high solids loading. Desilters can efficiently process the reduced solids content overflow of the desanders.

If the drill rate is slow, generating only a few hundred pounds per hour of drilled solids, the desander maybe turned off drilled solids, the desander maybe turned off and the desilter used to process the entire circulating system.

Desilter should be used on all unweighted water-base mud. These units are not used on weighted muds because they discard an appreciable amount of barite. Most barite particles fall within the silt-size range.

Desilter operation is important for all unweighted fluids, however, in oil-based muds with high viscosities( as found in deep water drilling) the apex discharge maybe centrifuged for” oil-phase” salvage.

Hydrocyclones should process all drilling fluid entering their suction compartments independent of the drilling fluid circulation rate.

Mud Cleaner is the second class and the third class solids control equipment which is the newest type to treat the drilling fluid.

At the same time Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it equals another shale shaker DC mud cleaner structure is compact, it occupys small space and the function is powerful. Mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

Mud cleaner

DCQJ200×2/100×8 Mud cleaner is made of a desander and desilter, the desander is made of two 8’’ hydrocyclones. The desilter is made of eight 4’’ hydrocyclones. The inlet liquid diameter is 150mm and the discharge fluid diameter is 200mm. and the matching pump is 37-45kw.

The mud cleaners are given a three-part coatings to maximize equipment life.  Spare parts and consumables have been designed to ensure the lowest replacement cost & long-term product durability. The numbers of hydrocyclone device decided the productivity, and rotary flow quantity.

DC is a professional manufacturer of solid control system/equipment in china. We will provide our client high quality products with most reasonable price, at the same time we also sincerely offer the high level after sales service for any home or abroad clients. We still adhere to the concept of creating the maximum values and the satisfaction for our clients.

Hydrocyclone is a taper container with cylinder parts, the upper part cylinder part of taper is into mud chamber; outside set a tangential mud inlet; the taper down part is opened whose diameter can adjust, used to solid phase particles discharged. The closed upright cylinder top part center have a overflow pipe of insert down and extend to below of inlet mud tangent line location. The structure made of cylinder, conical barrel, inlet pipe, overflow pipe, precipitate pipe and ect

Cylinder: its inner diameter shows the intended size of the hydrocyclone.

Conical barrel: it has the separation affect, the taper angle usually is 15º- 20º.

Inlet pipelineDrilling fluid enter into hydrocyclone from it. In order to improve the state motion of hydrocyclone, improve separation efficiency. The depth should stretch to the cone location.

Overflow pipeline: The processed drilling fluid return to drilling fluid circulation system from overflow, in order to prevent drilling fluid overflow in cylinder, the depth should stretch to the cone location.

Precipitate pipe line: The eliminated solid phase particles and little fluid discharged from precipitate pipe line. In order to improve the bottom flow of hydrocyclone and improve separation efficiency, the bottom flow mouth diameter of precipitate pipe can be adjusted.

Usually the shell of hydrocyclone manufactured with cast iron. In order to improve the wear resisting property, the inner all use wear resisting rubber. In order to further improve its service life, some whole shell adopt polyurethane material, not only wear resistance but also corrosion resisting. To big size hydrocyclone, the shell use aluminium alloy, inner lining polyurethane, it can pledge shell have enough strength and decrease the weight.

Design hydrocyclone must base the minimum liquid loss provide the maximal solid phase eliminating efficiency. And it accords to well field physical truth, installation the appropriate number hydrocyclones to increase the treating capacity to meet the requirements of all drilling fluid performance in the whole drilling system.

The liner motion shale shaker have the performance of the high screening precision, simple structure, less energy consumption, low cost, low noise, the using life of the screen is long, good sealing and convenient to maintain. The product is widely used chemical, food, plastic, medical, metallurgy, glass, fire-resistance, grain, fertilizer, ceramic ect. industry,

SHALE SHAKER PARAMETERS

TYPE DCS585-3/4 DCS630-3 DCS700-3/4 DCS830-2/3
Shake Locus linear type or ellipse type
Motor Power 2×1.5/1.72KW 2×1.5KW 2×1.5/1.72KW 2×1.3/1.72KW
Shake Strength ≤7.0G
Amplitude 5~6mm
Thruput Per Screen 100/130 m3/h 440/572GPM 120 m3/h 528GPM 110/130 m3/h 440/572GPM 80/130 m3/h 352/528GPM
Angle Of Screen -1°~5°
Motor frequency and voltage 380V/50HZ(Foreign custom motor according to customer requirements)
Screen Area 2/2.73 m2 2.36m2 2.2/2.94m2 1.8/2.7m2
Screen Specification 585×1165mm (40~250) 630×1250mm (40~250) 700×1050mm (40~250) 830×1080mm (40~250)
Remarks The proportion of thruput per screen in the total amount is:1.2g/cm3,the viscosity is:45s

     

Shale shaker is the first phase cleaning equipment in a complete solids control system. Shale shaker is mainly used to remove the drilling cuttings return to the ground from wellhead, so as to meet the basic requirements of the next equipment in the oil drilling.

Features of all  model DCS Linear Motion Shale Shakers

     *Explosion and Non-explosion proof electrical

*systems for 50 or 60 hz.

*Deck angle adjustable during operation from –2 ½ to +5 degrees.

*Pretensioned screens with wedge fastening (optional hook strap)

*High G-Force of 2 – 8.5 G provides dry solids discharge.

*Simple design without a gear box, hydraulics, pneumatics, oiling system or belts.

*Unique feeder assembly that presents fluid to the scalping screens as a uniform, low-           impact curtain. Feeder easily can be configured into a variety of connection points for installations with limited space.

*Customized Shaker Dimensions, including size of possum belly, weir height and   overall shaker width, length and height are available.

*Fluid distribution designed to utilize all available screen area, regardless of drilling conditions

*Available in common power supply configurations to meet all applicable global electrical standards

 

Exhibition is the best purchase, sales and propaganda platform of a company, a manufacturer.

On September 17, 2012, Tangshan Dachuan Machinery co.,ltd. Took part in the offshore, oil and gas technology, equipment exhibition of Dong ying. There were a lot of companies in the exhibition, for example, Shengli oil field petroleum equipment co.,ltd. Rong li petro leum machinery and Jin sheng yuan solid control company and so on . The bigger exhibition hall is Jin sheng yuan solid control company. There is a shale shaker, a mud cleaner and several hydrocyclones in the exhibition hall.

   

The salesman of the company and I talked about one hour, I understood the main marketings and the sales model of the company, I studied the sales methods and the keys with the excellent salesman, and exchanged the sales experiences and realized.

Because the time is short, so our company can’t order the exhibition hall, but according our studies and observation, we got a lot of valuable knowledge and experiences, and meet a lot of foreign friends, there are Mark joony, Duanie A. priestley and Allen B.Kilback and so on.

  

DuanieA.Prestley was very interested with our centrifugal, and detailed understand the centrifugal of DC manufacturer with the technical engineer, he hoped establish business relations with us. And we leave the contact information each other.

Form the exhibition, I learned that the main of sales are daring to open, and I hope according about 6 months to exercise, the next time,  Beijing exhibition, my sales model and the spoken language are improve.

To my surprise, on the morning September 3, I went to work, I have no attention to open my email, I found a inquiry email from Italy solid control company, he said they saw our products on alibaba, they were very interesting with our company, they want the inquiry with shale shaker, I excited to shout” I have inquiry”, this is the first inquiry from my work within the three month. I had very excited, after I send a price list to him, of course this is my first order, so the price is lower compared with the same industry of other companies, the client was satisfied with my inquiry, then he sent a detailed content with shale shaker, the main content is; they want a shale shaker mating with 3000 meters well, let us gave a suggestion for him, then the detailed content was sent to our technology engineer, the engineer patient and careful design, at last fished a reasonable and reliable scheme. On September 5, we sent the scheme to the Italy client, the client thought that there are some parts were didn’t matching the link way and terrain. Then we received the need and improved the scheme, at last the client was very satisfied with our service and scheme. He hope we can established business relations each other, we also hope we can have business communication.

This order is succeed, it give me confidence and patience, I believe that efforts will be fruitful.

Now, we have already manufacture the shale shakers, this is the process of manufacture which I took the pictures in the manufacturing shop.

         

TangShan Dachuan Mechanical Equipment Co., Ltd. is a company focuses on the production, sales and after-sales maintenance service of mud cleaning  equipment of petroleum drilling (not excavation). The main products are mud vibrating screen, vacuum degasser, desander, disilter, mud cleaner, mud gas seperator, mud agitator, desander pump, shear pump, centrifugal, flare lgnition device, mix funnel, jet mud mixer, mud tank, water tank, diesel tank, etc.