Tag Archives: Mud Agitators

An important equipment used in solids control is mud guns and mud agitators. Both pieces of equipment are used inside the mud tank. The mud agitator is mounted on top of the tank and stirs the mud much like a blender. The typical gear ratio is 30:1. A 1,800-rpm motor geared to 30:1 will output 60 rpm. The size of the motor and impeller diameter is determined by the capacity of the mud tank.

Mud guns

The shaft length is determined by the depth of the mud tank. The number needed is based on the mud tank’s capacity. Mud guns are also mounted at the top of the mud tank and have a handle and swivel so the guns’ flow can be adjusted.

They are used to stir the bottom of the tank. They have nozzles at the end of the guns that move the mud at an accelerated rate at the bottom of the mud tank. The size of the bore in the nozzle determines the flow rate for each mud gun. The required flow rate will determine the number needed in application.

Mud agitator

Mud agitators and mud guns are important because they keep the mud moving in the mud tank so that the mud does not separate or fisheye, which would affect the flow characteristics and mud weight consistency.

To be as a professional manufacturer of solid control system, DC Machinery can produce all kinds model of mud agitator and mud guns, and the price is much reasonable. If you have requirements please contact us freely.

JQB series mud agitator is composed of motor (explosion-proof motor), reducer, base, connecting shaft, stirring rod and stirring impeller. The mixing impeller can be made into a single layer or double layer according to the solid liquid ratio of the mud. The material can also used ordinary carbon steel or stainless steel. The surface of mud agitator is sprayed with high corrosion resistant paint to make it suitable for various working conditions.

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Features of mud agitators:
1.Easy to install, flexible, superior performance, easy to maintain.
2.The input shaft of the motor and reducer is connected through the coupling, which is not driven by the belt, and the stirring speed is constant.
3.Good heat exchange performance, fast heat dissipation, suitable for the complex working conditions such as field drilling project.
4.In drilling fluid solid liquid ratio must be under certain conditions. JBQ series drilling fluid mixers have the advantages of larger mixing strength, wider range and higher performance than the same products in the case of drilling fluid solid solution.
5.The motor of mud drilling fluid mixer is made by famous domestic manufacturers. Small noise, durable.
6.Disassembly installation and operation maintenance is simple and convenient.

Please contact with DC Solid control representative with your tank dimension and your detail requirement about the mud agitators. We will recommend the right model with specification about the horsepower, impeller (size, type& quality), and shaft length etc to meet your requirement.

Mud Agitator is usually used in mud mixing tank to keep mud unformity. The agitator is featured by compact construction, light weight, low noise and strong agitating power.

DCe provide mud agitators  in different motor power from 5 HP to 30Hp or as per customers requirements.A mud gun is designed for use in a solids control system of a drilling rig.

agitators

The oilfield mud tank agitator is configured with an explosion-proof motor, reduction gearbox, impeller, and shaft with assembly bushings. Canted blade impeller are commonly used. Horsepower, mechanical configuration, impeller diameter, number of impeller and shaft length are customized to tank dimensions and maximum mud weights. Here is a list of our recommended configuration.

mud agitator

Our quality manufactured heavy duty and easy operation agitators are the best choice for your drilling mud tank agitation system.

DC Solid control is pleased to offer a full-line of Mud Agitators. Mud Agitator Available in 2.2-15 kw, our extreme-duty mud agitators feature the rugged and reliable gear box for long-lasting performance. Along with the gearbox, all our Mud Agitators include an explosion proof motor, impeller and shaft assembly.

mud agitators

A mechanical agitator is driven by an explosion-proof motor coupled to a gearbox that drives the impeller & shaft. The impellers transform mechanical power into fluid circulation or agitation. The objective is to achieve a uniform suspension of all solids.

Solids control mud agitators are the mud mixers on Mud Tank. Including the horizontal and vertical type. That is meant by motor mounting direction. Nowadays, more and more users prefer the helical bevel geared agitator. Why? The helical bevel gear box will be more stable and reliable than the helical worm and wheel gearbox.

If you want to choose mud agitator, please tell us your Tank size: Mud tank size or dimension. Type: Vertical type or horizontal type. Torque level:Large torque for heavy mud or not. Professional consultation: Come to supplier for professional solution. DC Solid control will suggesting a suitable model for you.

DC Solid control shipped many sets mud agitator and sand pump in the first working day. Firstly thanks to my Indonesia cliens agreed delivered the goods after Chinese spring festival.

The mud agitators in the order

This order totally includes 12 sets mud agitators, there are 4 sets JBQ7.5 Mud agitators and 8 sets JBQ15 mud agitators. All the shaft of the agitator equipped the stabilizer to ensure the stability during working.

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The sand pumps in the order

This order include 6 sets sand pump. The model is SB6x8-13 with 55kw motors. The sand pump mainly feed for desander and desilter. The sand pumps adopt international advanced level of high wear – resistant hard alloy mechanical seal , has a long service life . And auxiliary seal use packing seal , to prevent accidents.

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All drilling mud equipment produced by DC Machinery is certified with API Standards and motors are explosion-proof. Besides that all component of each mud equipment use China and International famous brand. We also can customized specifical equipment according to different users demand.

The impeller of mud agitator is secured to the shaft by a locking plate and prevented from rotating by a key inserted into the impeller shaft. SCL recommend that the impeller vertical location on the shaft is determined as a height from the tank bottom corresponding to the impeller diameter times 0.75. For example a 20” impeller should be mounted 15” above the bottom.

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Mud agitator Impellers are available in diameters ranging from 20” to 52” to meet the needs of the specific size of mud tanks. The impeller diameter is generally determined by the size of the tank. Larger or deeper tanks employ dual impeller units having a secondary impeller mounted closer to the mud surface. The impeller is mounted on the shaft using a taper lock bushing. A key is inserted in the impeller shaft and locks the impeller to the shaft to prevent rotation.

The straight blade configuration disperses mud laterally while the canted impeller blade adds a vertical component to the mixing process. Canted impeller blades are recommended for near the bottom of tanks more than 5” deep, or where other forces of flow factor may be absent in the tank.

Shafts and Impellers can be constructed from different materials including Stainless Steel and Hardox.

Mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly. To be as a professional manufacturer of solid control equipment company, DC Solid control designs many models mud agitators, such as JBQ2.2, JBQ5.5, JBQ7.5, JBQ11, JBQ15.

mud agitator

DCSJBQ Series Mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.

agitators

Mud agitator using circular cylindrical worm reducer, shaft section for the circular cylindrical worm, turbine profile for turbine phase conjugate circle. The bump tooth close reliable performance, high efficiency, compact structure. Usually, more than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission, the revolution is steady, it works reliably and has great merit.

DC give full consideration to improve the mud agitator performance, through a large number of application based on the practice of developed, high efficiency, stirring intensity big, maintenance convenient highly competitiveness in the market of mud agitator.

Customer must specify the “Tank Depth” in order to properly size the agitator shaft. Note that certified drawings, if requested or required, provided with the equipment will take precedence over any information in this manual. “Tank Depth” is obtained by measuring from the top of the structure (beams, channels, etc.) on which the agitator base will be supported to the bottom of the tank. Shaft length is typically sized to allow 3 inches of clearance from the bottom of the tank to the bottom of the agitator shaft.

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A. Lifting the Agitator

Lift the agitator only at the lift points provided. Use properly rated slings capable of handling the weight of the equipment. In most cases, the impeller will be installed after the agitator base has been lifted into the tank but before the base has been securely mounted. If the agitator is lifted with the impeller shaftintalled, make sure that the shaft coupling has been completely tightened and that the shaft is securely attached before lifting. It is always good practice to remove the impeller shaft before removing an existing agitator.

B. Before Installing Mud Agitator

Before installing the agitator, care should be taken to ensure that the structure on which the agitator will be mounted is capable of withstanding both the static load and the dynamic loads that will be transferred to the tank structure.

C. Installing the Agitators 

Typically, the shaft but not the impeller will be installed before lifting the unit into place. Some conditions, like limited head room above the tank, may require that the shaft be installed after the unit has been lifted in place. Anti-seize compound should be applied to all threaded fasteners.

Lift the unit where indicated and place in position on the mud tank using blocks to provide at least 18 inches of clearance between the bottom of the shaft and tank bottom. Before removing the blocks and fastening the base to the tank structure, the impeller must be.