Tag Archives: Mud Agitator Manufacturer

DC Drilling fluid agitator mainly used for the mixing of drilling fluid to prevent the solid particles of the drilling fluid from sedimenting during the circulation process, so that the drilling fluid is mixed uniformly and stably.

SONY DSC

Mud Agitators Features & Benefits
1. Helical-bevel gearbox
2. Explosion-proof electric motor
3. Able to process 20 ppg drilling fluid
4. Power available ranging from 2.2 to 22KW
5. Compact, quiet, smooth and easy to maintain.

agitator

DC Solid control is a leader in China’s solids control industry and expert in drilling waste management. DC is capable of providing customers with such four series as oil & gas drilling mud solids control equipment, centrifuges, drilling waste treatment equipment and drilling security equipment, including Linear Motion Shale Shaker,Decanter Centrifuge ,Mud Cleaner,Desander, Desilter,Vacuum Degasser,Diesel tank,Screw Pump,Water Tank,Submersible Slurry Pump,Balanced Elliptical Motion Shaker,Mud Tank,Shear Pump,Mud Agitator,Jet Mud Mixer,Mud Gun,Centrifugal Pump, Decanter Centrifuge,vertical cuttings dryer,Hi-G Dryer,Screw Conveyor,Mud/Gas Separator,Hydrocyclone,Shale Shaker Screen,Ignition Device,and can also customize packaged design and matching products of oil & gas drilling rigs for drilling contractors.

If you have any requirements please contact us freely. We will provide most professional technical support

 

Mechanical agitator is widely used in the ground tank of drilling fluid. Mechanical agitator is made of drive motor, gear reducer, gearbox output shaft and impeller.

Requirements of China customer

Different customer has different requirements of mechanical agitator, such as our Iraq customer want turbo agitator.

agitators

Turbo agitator

Turbo agitator belongs to low viscosity fluid agitator, it is the famous type of drilling mud agitator, it can almost completes all agitating operation and dispose the wide viscosity fluid. The turbo agitator is divided into open type and disk type. Turbo agitator has big shearing force, it adapt to low viscosity and medium viscosity fluid.

DC JBQ 11 mud agitator

DC JBQ11 mud agitator is composed by explosion-proof electric machine, reducer, engine base and impeller components. The electric machine, reducer and impeller shaft are connected with each other by solid couplings. 4 leaf blades were welded on each impeller.

mud agitator

Unique features

The motor is import form Siemens
The connection parts are all stainless
The reducer is the renowned brands from domestic.
The bearing is from Sweden SKF.
Oil seal is import oil seal.
The original of control cabinet are all Siemens.

DC Solid control manufacturer all kinds of motor mud agitator, if you have any requirements please contact us, there you will getting the most professional technology guidance.

DC Machinery finished the order of 25 sets JBQ7.5 mud agitators for Venezuela clients who was already placed the second order of mud agitators from DC Machinery. The first order is 16 sets JBQ5.5 in the mid of 2017. The clients thought our mud agitators have good performance, and lowest line price compared with other suppliers.

agitators

The mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly.

Features of DCJBQ Mud agitators:
1. Mud agitator using circular cylindrical worm reducer, shaft section for the circular cylindrical worm, turbine profile for turbine phase conjugate circle. The bump tooth close reliable performance, high efficiency, compact structure.
2. The speed reducer and explosion motor combination, easy maintenance, suitable for harsh field conditions used.
3. The user can choose according to the site condition single or double impeller, according to the tank depth increase stirring shaft of centralizer.
4. Motor placed in a horizontal position, installation, adjustment, easy to change. 5. 7.5 kW above mud agitator using turbine worm reduction drive, has the transmission torque, smooth operation, reliable work, etc advantages.

mud agitator

DC Machinery also can customize different type mud agitators, such as , vertical or horizontal, the length of the shaft, explosion-proof motor and ect. If you want to know more about it. Please feel free to contact us.

The agitator is an important part of the mud solids control system. It is mounted on the circulating tank. The vanes of the agitator dip into the mud to agitate the fluid uniformly.To keep both the mud uniformity and the suspension of solids, the mud agitator is used to agitate the mud consecutively and reliably. Below is the specification manual of agitators:

agitators

This manual contains important information concerning installation, operation, and proper maintenance of the Mud Agitator. To prevent injury to personnel or equipment damage, this manual should be read by those responsible for the installation and operation of the Mud Agitators.

In addition, the safety precautions below should be followed at all times.

1.Lift the agitator only at lift points detailed in this manual and use properly rated slings capable of handling the equipment weight.
2.The structure on which the agitator is to be installed must be capable of supporting both the static weight and dynamic loads listed in this manual.

mud agitators
3.TURN OFF, LOCK OUT, AND TAG OUT the electrical power supply to the agitator before working on the agitator.
4. Inspect the unit regularly, and replace damaged or worn components only with parts supplied by the original equipment manufacturer.
5. The gearbox on the Agitator has a pre-selected gear ratio to maximize the suspension of solids in solution. This gear ratio provides a great increase in torque that is transmitted to the impeller. Any object that might fall into or be placed in the mud tank runs the risk of being caught by and wrapped up by the agitator.
6. Before entering a mud tank for any reason, the mud agitators should be locked out and tagged out.

Mud agitator is the special agitating equipment in oil drilling mud circulating tank. Mud agitator keep drilling fluid uniformity and make the solid phase particles suspension.

Function of Mud agitator 

It is mainly used in drilling fluid mixing to prevent drilling fluid solid phase particles precipitate in tank type circulating system, also make circulating drilling fluid performance is stable, mixing is uniformity, it is the one equipment of the science drilling. Mud agitator should set in the place of centre of working volume level, the distance of impeller and tank bottom is the 1/3 to 1/4.

Superiority of DC Solid control

DC Solid control is the special mud agitator company, our company product design reasonable, structure is unique, use worm and worm wheel gearing-down device, has the advantages of transmit torsion is big, well stability and safety, service life is long, convenient to maintain and with the large agitating and discharging.

Common Mud agitator

Below 5.5kw mud agitator use cycloid reducer, mud agitator adopt to oil drilling agitating, structure is compact, small area. Above 7.5kw drilling fluid mud agitator use turbine worm screw type decelerate drive, and has the advantages of drive torsion is big, operation is stable and work reliable.

Advantages of DC Agitator:

Curve bevel gear drive, drive efficiency bigger than 97%-99.5%, energy loss is lower.

Curve bevel gear the total overlap ratio is big, big gear curvature radius and the carrying capacity is strong.

Te driving of drive sprocket and engaged wheel adopt the novel axis polarization design make agitator work more stable, the noise more lower.

HT200 cast iron outer skin strength is high, the surface is hammer paint.

We can accord to customer requirements to deploy double-deck impellers.

Reducer combine with explosion-proof motor, convenient to maintain, apply to field bad condition use.

Stirring intensity is big, wide spread range and decrease the starting resistance.

The shaft sealing use the special organization solves the problems of shaft sealing unreliable.

The direct connection eliminates the intermediate link of coupling, structure is simple and performance is reasonable.

 

The mud agitator is widely used in the ground tank of the drilling fluid. The mechanical mud agitator is made of the drive motor, gear reducer, transmission box output shaft and impeller ect.The appropriate mud agitator can keep all the solid phase particles uniform, if  the shearing action is proper, the performance of the drilling fluid system is all the same and can save power.

  

The principle of operation

The impeller can stengthen the stirring effect by making vortex of the drilling fluid. The tray installed between the leaf blades can prevent the deposition of the solid particles when the machine stopped, thereby, to reduce the moment of resistance inflicted by the sediment to the impellers when restart the equipment, therefore, to avoid burnout of the machine.

The structure of the mud agitator

The transmission mechanism

The transmission mechanism are mainly made of motor, reducer device, coupling and the mixer shaft, there are a few drilling fluid mud agitators in the solid control equipment. The rotating mechanism of the turbine and the worm is simple, the strong reliability, it is the most popular in the drilling fluid, now the foreign all use the worm and gear to rotate directly.

Impellers

The impeller is the part of rotation, the structure of the impeller determines the function of the impeller, the sharps of the different liquid storage tanks are different, we select the different impellers according to the experiences and customs. The reasonable method is according to the mixing purpose and the formation of flow state to select .

The mixer shaft

The mixer shaft is the structure of lifting, in the process of the drilling fluid, the agitator can’t stop. There are some causes in the practical work, so usually it can’t reach the
Requirement. After the agitator stoped, because the tank has desilting, the serous tables are buried in the desilting, it is very difficult to start. The blades are often breaked and the motor is often burning loss.

DC Solids Control as a professional manufacturer for soilds control equipments, we have designed lots of high-quality products, and JBQ series Agitator is one of them. To keep both the mud uniformity and the suspension of solids, the mud agitator is used to agitate the mud consecutively and reliably.This agitator agitates the mud to make cuttings, silt and sand pass the solids control system without being precipitated onto the tank bottom. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.