Tag Archives: High Quality Shale Shaker

The DC Solid control, 3 and 4 Panel Linear motion shale shakers meet the needs of solids separation in a large number of different industries. To name a few, Drilling, (whether it be used in Oil and Gas as a primary or drying shaker, Water Well, or HDD), Dredging, Mining and Dewatering for waste disposal.

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Our success in separating unwanted solids from fluids, as well as reclaiming valuable solids that in the past have been costly and wasteful to dispose of. Our company provide you low operating cost and high production with minimum maintenance.

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Additional features of the DCS shale shaker:
• All high wear area of the basket are manufactured from 316 Stainless Steel.
• Quick and simple screen replacement is accomplished with rapid change screen wedges
• Double Life has designed these baskets to accept popular types of screens such as flat and corrugated types of panels.
• The new basket has all the features of our standard AWD III, now can be fitted for pre-tensioned screens
• The screens used in this PT basket are readily available throughout the oil field.
• Modular design: same basket can be used for flowline, mud cleaning, and/or drying application

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Most recyclers today use orbital, elliptical or linear motion shakers, and each has a place in different drilling scenarios. With that being said, linear motion shakers generate high G-Forces and are especially effective in shallow formation sections where high-volume, heavy solids are encountered, and have the ability to remove the solids quickly.

shale shaker

When choosing a linear shaker for your mud system, look for a long runway (area of length from the front of the shaker to the end where the cuttings dump off). The longer length shaker bed allows extra time for solids to separate from the liquid, and result in drier solids leaving the mud system for disposal. You can also increase the angle of the shaker bed by five degrees to further increase the travel time of the solids.

shakers

Proper shaker screen selection enhances the results of the mud recycler, and, combined with the G-Force of the shaker, works in tandem to maximize solids dryness. In the past, shaker screens were sized by mesh size.

Example: 40 mesh screen had 40 openings per square inch of screen area. As a measurement, this left room for a lot of unknown variables, including questioning what gauge wire was used in the manufacture of the screens. The wire gauge altered the size of openings on the screen surface and resulted in changing the size of the solids that the screen could pass or “cut.”

Shale shakers remove large solids (typically larger than 75 microns) from drilling fluid. (Drilling fluid is also known as drilling mud due to its turbid appearance.) Drilling fluids lubricate and cool the drill bit and are therefore integral to any drilling process. Because fluids are expensive to produce, shale shakers improve a rig’s economy by stripping away cuttings for disposal before recycling the fluid.

drilling fluid

Shale shakers are intensive vibrating devices. At the first stage of mud separation, they utilize a motor to generate vibrations. Acting as a sieve, the vibrating action pushes the drilling mud through a wire cloth screen. Drilling mud that filters through the shaker screen is moved into a mud tank for additional processing if necessary. Larger solids pass over the screen surface and are discharged for later collection and disposal.

shale shaker

Linear motion shale shakers represent the newest shaker technology and are the most common approach to solids control in the oil and gas drilling industries. They produce linear motion via a pair of eccentric shafts rotating in opposite directions. Linear motion provides superior cuttings conveyance and is able to operate at an uphill slope to provide improved liquid retention.

Shale shakers consist of vibrating sieves or screens which use force to advance the filtered mud through to the mud tank. During operation the inclination of the screen varies proportional to the flow rate of mud.

 

DCS series Shale Shakers are modular designed. Featured with high vibration strength, large screen size, adjustable shaker angle. Suitable for onshore or offshore drilling operations.

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The DCS series shale shakers were developed to provide the market with more reliable technology and more hoisting performance. Featured with special modular design, long working life and high performance, it could match all kinds of mud clean or solid control system. Twin-shaker and triple shaker could be provided according to customer’s requirement.

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DC solid control can provide you the all models and type shale shakes, such as linear motion shale shaker DCS700-3, DCS630-3 and DCS830-3. Dual motion shale shaker includes, DCSZ585-4K, DCSPT750-3K and DCSPTS650-4K.

You can contact us if you have interest with our shale shakers. Our engineer can design and maufacture the shale shakers according to your request. Looking forward your earlier responses.

Shale shakers are important components integral to the drilling process and represent the first phase of solids control in drilling industries such as coal cleaning, mining, and oil and gas production.

Shale shakers consist of vibrating sieves or screens which use force to advance the filtered mud through to the mud tank. During operation the inclination of the screen varies proportional to the flow rate of mud.

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Shale shakers are intensive vibrating devices. At the first stage of mud separation, they utilize a motor to generate vibrations. Acting as a sieve, the vibrating action pushes the drilling mud through a wire cloth screen. Drilling mud that filters through the shaker screen is moved into a mud tank for additional processing if necessary. Larger solids pass over the screen surface and are discharged for later collection and disposal.

DC Solid control manufacture many types shale shakers for clients choose. If you want to choose lower price and high quality shale shaker, please contact DC Solid control at once.

A shale shaker is a vibrating screen or sieve that strains cuttings out of the mud before the mud is pumped back down into the borehole. Cuttings are processed through a series of shale shakers with sequentially finer mesh sizes, designed to remove progressively smaller drill cuttings.

To be as a cost-effective shale shaker manufacturer. DC Solid control has many types of environmental shale shakers for your choose. Below is the features of our shale shakers.

shale shaker

Easy screen inspection, removal, and installation
Low sound production (74 +/- 4 dBA)
Optional vapor extraction covers protect operating personnel and surrounding equipment from vapors emitted during the screening process (dependent on customer provided
HVAC exhaust system)
Optional self-locking splash covers provide clean operating environment
Light-weight screen panels make for easy installation
DC shale shaker designed according advanced technology in the drilling industry. AIPU supply various options of shale shaker to meet unique client’s demand, single linear motion shaker, double deck shaker and dual motion shale shaker available for orders.

Drilling fluid shale shaker is the primary processing equipment in solids control system, used for separating larger cuttings from drilling mud, and it plays an important role in protecting drilling fluid performance.

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The best-selling model shale shaker of our company is 3 panel steel frame shaker screen linear motion shale shaker.

Wedge-Lock Screen System
Dual overload Starter – High “G” Force
Cylindrical Cone Manifold
Adaptable to fit all Mud Systems
Large variety of screen mesh sizes

The shale shakers produced by DC Machinery have the advantages of large handling capacity, screening high precision, low-energy, environmental protection and so on.  DC Machinery supplies high quality shale shakers, including Linear Motion Shale Shaker, Balanced Elliptical Motion Shale Shaker, etc.

Shale shaker is a most popular equipment uses in drilling mud primary solids control system. According to different processing result and mud condition, the operator may choose the shale shakers with different vibration motions. The newly designed by DC shaker can change the vibration mode from liner motion to dual motion shale shakers.

DC Solid controls’s dual motion shale shaker has 3 units vibrators, comparing with other brand dual motion shaker DC Solid control’s shaker is more cost competitive. The changing of the vibration is realized by operation on the control panel, no need to adjust the eccentric block of the vibration motors.

dual motion shale shaker

DC Solid control’s dual motion shale shaker has two models, one is DCPTS750-3K, this types vibration motors are 1.72kwx2+0.4kw, with 3 panels screen, has larger screen area than another type. The other model is DCPTS650-4, with 1.74kwx2+0.45kw vibration motors, and 4 panels screen.

Dual motion shale shaker has a good adaptability and outstanding advantages to fragile and clay stratum, it has the characteristics of treating capacity 20% larger than linear motion shale shaker, high drilling cuttings discharge speed,long service life of screens and small splash of drilling fluid. If you want to learn more about it, please feel free to contact me.

 

 

Shale shakers typically consist of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shake or vibrate the drill cuttings, commonly shale, across and off of the screens as the drilling fluid (mud) flows through them and back into the drilling fluid system.

This separates the solid drill cuttings from the fluid so that it can be recirculated back down the wellbore. In oilfield industry, linear motion shale shakers are widely used.

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Screen panels play a major role by removing particles larger than the mesh size. Screen selection is critical since shaking is the primary stage in the removal of solids.

Improper shaker screen selection can lead to de-blinding, loss of drilling fluids, premature pump part failures, overloading of other solids removal equipment within the mud systems, decreased service life , reduced flow rate capacity, and serious problems in the wellbore.

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So DC keeps research and develop the best technology to manufacture top quality shaker screens for our clients. DC is able to make around 5000 PCs of shaker screens every month. If you have request, please contact us freely.

DCS Series drilling fluid shale shaker is used in the drilling mud purification system 1 level solid control equipment. Shale shaker are components of solids control equipment used in many industries, such as oil and gas drilling, coal bed methane( CBM ), horizontal directional drilling (HDD), diamond drilling, water drilling, etc.

shale shaker

Now, more 20 sets linear motion shale shakers are in DC work plant to weld. The DCS Series linear motion shale shaker are dual-motor, high frequency, linear-motion vibrating screen machines designed for fine particle separation in the oil and gas drilling mud circulation and waste slurry separation industry. It may differ in the number of screen panels and sizes according the drilling site requirement.

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The purpose designed shale shaker is an absorption of advanced technologies at home and abroad. It has very strong structure and excellent separation result. Being operating in more than 35 countries and regions, the shaker is reliable and trustful for your choice.

DC Solid control also design and provide the twin or triple drilling mud shaker units with flow divider are available for oilfield operation.