Tag Archives: Drilling Mud Gas Separator

DC got a tender order from Indonesia who are our old clients last week. The order is 4 sets ZYQ1200 Mud gas separator. ZYQ series Mud gas separator(Poor Boy Degasser) is professional equipment to treat the gas invade mud. When the drilling mud result gas invade, the proportion of its weight and viscosity have a greater deviation not to meet the requirements of drilling.

Main Specification of the ZYQ1200 Mud gas separator:

mud gas separator

Features and Benefits of Mud Gas Separator:

1. Material: SS304 or Q345 from BAOSTEEL for body .
2. The whole body: The mud gas separator with the process of the grinding, sand blasting,the 3 layers of painting: epoxy zinc painting as the primer, the epoxy
painting as the middle coating, and the polyurethane for the final painting.
3. Separates and discharges the enormous free gas from drilling fluids, including poisonous gases like H2S.
4. Separated gas is carried by discharge lines to a safe area for combustion.
5. The unit is ruggedly built and coated with anti-corrosion epoxy so as to ensure long service life when processing hazardous and toxic gases.

mud gas separator5

DC Solids Control designs and manufactures ZYQ Mud gas Separators. Mud gas Separators is an extremely reliable, vital piece of safety equipment for today’s drilling operations. It is ideal for use where drilling is likely to encounter large volumes of gas, sour gas or when an operator is drilling with an under balanced mud column.

DC Solid control can supply ZYQ600, ZYQ800 ZYQ1000 and ZYQ1200 mud gas separator according to different users requirements. So please contact me if you have any requirements.

Mud gas separator is also called Poorboy degasser or liquid gas separator which is a common safety device in oil and gas drilling mud circulation system. The purpose of a separator is to separate free gas or mixed gas and oil from the drilling fluid and convey the gas or oil to a flare or holding tank.

mud gas separator5

Mud-gas Separator handles a high proportion of mud solids and may experience hydrate plugging as a result of gas expansion through choke. Design of our Mud Gas Separator is based on conventional process practice, involving a liquid seal system matched to an adequate gas vent.

Specification of mud gas separator
Temperature range : -40°C TO 75°C
Pressure rating : UP TO 15 BAR
Venting size : UP TO 12″
Outlet size : UP TO 10″
Dimension: Based on rig requirements.
Capacity inlet pipe (MIN/IN) : UP TO 125/5

DC Solid control supply both vertical or horizontal Mud gas separator and fitted with internal baffles and distribution nozzles but performance of the liquid seal is independent of these design features.

Liquid gas separator process applied in variety industrial place are based on “Gravity settling”, “Impingement” and “Centrifugation, mechanisms.  Sometimes, they use either one or a combination of them and also” Filtration. As for a general rule, mechanical separation happened when the phases are not miscible and have different densities.

SONY DSC

In momentum separation, fluid phases with different densities and have different momentum. Due to change of a two phase stream direction suddenly, the heavy phase of liquid( greater momentum) separated from the loght fluid. Gravity separation when occurs that liquid droplets settle out of a gas phase and the gravitational force of the droplet is greater than the drag force of the gas flowing around the droplet. Also in filtration, a fluid-solid or liquid-gas mixture will pass through a porous barrier which traps most of the solid or liquid particulates contained in the mixture.

The vertical gas-liquid separators are one of the fixed process equipment. This article attempts to five methods of two-phase separator design. Two phase separators can employ either vertically or horizontally. Im some cases, sometimes, separators may be having inlet diverters or designed with or without mist eliminator pads.

Why choose vertical gas-liquid separators:

1 The gas-liquid ratio is high.
2 A smaller plan area is required( critical on offshore platforms)
3 Easier solids removal.
4 Liquid removal efficiency doesn’t vary with liquid level.
5 Vessel volume is generally smaller.

Drilling fluid mud gas separator is a special equipment of gas cut drilling fluid primary degassing, it is mainly used to eliminate the bubbles which the diameter is about 3-25 mm. The big bubbles is aiming at the expansion gas which is fully the borehole, if it is not eliminated, it will causes the well kick even spurt the surface of drill plate. The equipment uses the prevent sulfur material and adapts the gas with H2s processing.

Working theory

The gas cut drilling fluid enter into separator from the separator inlet month, after impacting with the impact plate, scattered in a series baffle, crashing and increase and reveal the surface area, then downward flow causing the flocculated flow state, make the gas separation with drilling fluid. The free gas is discharged through the gas outlet of the top tank, the length of the exhaust pipe is decided and installed by the field and is lead to the safe place, but the after degassing drilling fluid flow into circulating tank through drilling fluids shale shaker.

Installation

It is installed in the ground near the 1 circulating tank, using the wire rope fixed the lifting lug place up the separator main body with the ground.

According the requirements of diagram form to connect the line after install well.

Maintenance

We should check the bottom buffer plate when use it, we must replace the two baffle if the wearing is extend 10 mm.

The drilling fluid in mud gas separator should be emptying after use (especially in winter) and open the cleaning month or the entrance is cleaned