Tag Archives: Drilling Mud Cleaning System

Although recently affected by the COVID-19, all International trade is difficult this year. But DC Solid control shipped 3 set solid control equipment to UAE drilling market. They placed order on 3 sets mud system equipment without tanks. As they fabricate tanks themselves to save the freight cost.

mud system

The order mainly include the below equipment:
Shale Shaker for primary solids control and high G drying shaker for drilling cuttings management.
Mud Cleaner with desander and desilters for 2nd and 3rd phase solids control.
Decanter centrifuge include fixed speed centrifuge and VFD centrifuge, which can be used in solids control, barite recovery, dewatering processing, as well as drilling
waste management.Centrifuagl pump, feed for mud cleaner, screw pump feed for decanter centrifuges.

solid control system

The promotion of the equipment in stock is for both sales and rental deal, client can get big discount, fast delivery as well as commisioning serives.All products are design for North America application with international explosion proof standard.

As the solids control equipments need to be integrated ,Instead of a collection of equipment from various sources,We manufacture the entire drilling fluids solids control equipments in our factory.All the solids-control components are specifically designed to function as a single unit.Moreover, DC Solids Control analyzes well parameters and drilling objectives for each application and tailors the right combination of equipments for optimal results.Cost-Effective Solids control Equipment Manufacturer,Your best supplier-DC Solids Control.

 

Last week. DC Solid control got an order of300GPM Mud system from India clinet and we meet in trenchless exhibition last year.

Now the 300GPM mud system is under the production. The mud system include a set of double deck mud cleaner, a centrifugal pump, mud tank and a mud mixere, which is a noral standard configuration.

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DC Mud Recycling System Features

1. Good capacity and performance can meet the mud treatment of large-scale trenchless projects.
2.The equipment parts are fast connected, easy to disassemble, saving time.
3. High wear-resistant polyurethane cyclone is the same as international brands, and can be use more than 3,800 hours, long service life, interchangeable.
4. Explosion-proof light to meet night construction, easy to operate and safe.

mud system (1)

Each equipments of the system has a control starter on the electric control panel, they can be started or stopped. There are two bottoms for the complete system, when “Start” is pushed, the electric input started, when “stop” is
pushed, electric input is break. We can add a third button “ emergency button”, when there is emergency affairs, push this button, the electric input can be break off at once. It is needed for safety of the jobsite.

If you want to get a customized mud recycling system according to your jobsite condition, welcome to visit DC website or DC factory in Tangshan City.

DC Solids Control supply mud recycling system for CBM & HDD & water well drilling and other drilling that need drilling mud. Compact design is the key feature of mud solution for 200GPM, 350GPM, 500GPM, 800GPM, 1000GPM, 1500GPM, 2000GPM mud flow as well as desander mud plant (50 100 200 M³ H) for piling and TBM.

DC Solid control finished the production of the 500GPM mud recycling system last week for Australia and prepared to shipped it to the port. The 500 GPM Mud Recycling System is consisting with following equipment. 

1. One units of DC double deck shale shaker DCS700 for primary solid removing. Double deck shaker is with large capacity due to two-layer screen design for both coarse solids and fine solids separation.
2.De-silter unit DCCNQ-12==6N is with 6 sets 4 inch cyclone for silt removing. The under flow shaker is with same dimension shaker screen for client’s easy shaker screen procurement or inventory.
3. One sets 20 feet containers are used respectively as mud recycling tank, mud storage tank and mud mixing tank. Other equipment like centrifugal pump, and mixing hopper are installed on tank and shipped without disassembling them.

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DC Solid control Mud Recycling System Features

1. Good capacity and performance can meet the mud treatment of large-scale trenchless projects.
2.The equipment parts are fast connected, easy to disassemble, saving time.
3. High wear-resistant polyurethane cyclone is the same as international brands, and can be use more than 3,800 hours, long service life, interchangeable.
4. Explosion-proof light to meet night construction, easy to operate and safe.

DC is able to provide the mud recycling system used in trenchless project with compact design but self-contained. Other mud system design with plenty of mud tanks for large volume mud storage in oil drilling site, and some economic mud de-sanding unit in small drilling project like water well drilling and piling.

 

Due to the increasing environmental concerns & more and more competitive market, as well as the drilling waste dumping cost and drilling rig downtime, etc., it has become economical & make more sense to utilize a mud recycling & mixing system in horizontal directional drilling (HDD) processing.

Mud-Tank-System-2

A mud recycling & mixing system can achieve the following function:

Separate the formation & commercial solids in the drilling mud by mechanical measurement with different solids control equipment.
Extend the life of pumps, mud motors, drilling rig, etc.
Minimize the disposal fees, truck cost, and drivers/operators costs.
Minimize water usage and bentonite & additives for new mud making.
Reduce the rig downtime, waiting on fresh water & disposal trucks.
Contractors can be viewed as environmental friendly.

To be as a professional manufacturer of mud recycling system. DC Solid control design and manufacture compact drilling mud system from 200GPM upto 2000GPM for HDD, water well drilling etc. Customized ! Compact ! Module-Built!

 

DC Solid control is a full-service company providing equipment, parts, and service to the oilfield, HDD (Horizontal Directional Drilling), geothermal, mining and water well drilling industries.

We manufacture a complete line of solids control equipment including; mud reclaimers & mud recyclers, shale shakers, de-silters, de-sanders, and pump packages, all for sale or for rent, allowing us to achieve a higher standard of excellence.

Mud system

HDD mud equipment

Our staff is available to assist you with complete line of parts, including pump parts, shaker screens and drilling mud all available at competitive prices. As we are just a phone call away, we are available to answer questions and assist you with troubleshooting while you are in the field.

We look forward to assisting you with all of your drilling equipment, pumps and parts needs.

As a mud tank and solids control system manufacturer, with location in China, DC designed mud tanks for over 20 countries in the world. DC oil drilling solids control system is consisted of a group of mud tanks and solids control equipment.

The mud tank is to store the drilling mud for circulation, and the solids control equipment is for cleaning the drilling solids, mixing drilling mud, or agitating the drilling mud. The mud tanks design including the construction of the mud tanks, selection of the solids control equipment, layout of the pipelines etc.

solid control system

Mud tank types in the Solids Control system:

No. 1 Mud tank is normally the Shale Shaker tank ( Sometimes there is an extra small tank which called trip tank will the No. 1 tank)
No. 2 Mud tank is the active mud tank.
No. 3 Normally is the mud suction tank for the suction of mud pumps.
No. 4 Mud tank is the mud mixing tank

Selection of Solids Control Equipment for the mud tank.

The selection of the solids control equipment for the mud tank is also depends on the drilling rig size and drilling conditions. List of the main solids control equipment for the drilling rigs are as below:
1) One Each ZYQ1000 Mud gas Separators
2) Three Each of DCS700-3 Linear Motion shale shakers for 1500 GPM handling capacity
3) One each of DCZCQ270A vacuum degasser
4) One each of DCQJ250X3/100X16 mud cleaner which including 3 ten inch desander, 16 four inch desilter for the capacity up to 1500 GPM.
5) Two 75HP DCSB8x6 centrifugal pumps for feeding the mud cleaner, and two 75 HP mixing pumps for the mixing hoppers.
6) One middle speed DCLW450 decanter centrifuges for barite recovery or high gravity solids separation.
7) One high speed DCLW363BG decanter centrifuge for low gravity fine solids separation.

Besides the solids control equipment, the mud tank should also have the mixing and agitation device. On the low pressure mud rolling lines a sufficient number of bottom DCNJQ series mud guns complete with nipples, pipes, butterfly valves, hammer unions and a handle to rotate the mud gun from mud tank surface etc

in addition to this, DC Solid control can design a complete mud circulation system acoording to uers request, and provide you the 3D flow draw for your confirmation. So if you have interest with it please contact us by email adela@dcmudcleaningequipment.com

DCQJ Series mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

The mud cleaner integrate a group of de-sanding cyclones and de-silting cyclones on one vibrating screen. The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.

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And the important part of the desander and desilter is the cyclone. The cyclone is made of wearing-resistant special polyurethane material, which has good performance in fluid erosion resistance. The feeding port is designed to have a round and smooth transition, beneficial for improved separation efficiency. It is smooth in structure and rational in design.

In oilfield solids control,drilling mud cleaners are very efficient for oil gas well drilling mud purification system.Mud Cleaners are one of the important equipment for solids liquid separation system.

DC has the full line of solids control equipment; client can get one stop procurement experience in DC Solids Control. Please feel to free to contact with DC once the request aroused.

Mud Tank System is a part of circulatory system of the rig, used for storing and feeding the required drilling fluid during Rig operation cycle. Mud Tank System is available for different drilling rig sizes from 250HP to 3000 HP with different capacity.

Normally, a complete mud tank system consists of a mud tank with compartments for both incoming dirty and cleaned fluid, a shale shaker, a desander (depending upon the size of the unit), and a desilter. The shale shaker separates larger solids approximately 400 micron and larger, the desander separates solids approximately 100 micron and larger, and the desilter separates solids approximately 40 micron and larger. After the fluid processes through the desilter and deposited into the clean tank, it can then be pumped to the mud pump to be pumped back downhole.

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DC Solid control is a reputed Mud System Manufacturer  in China. This Equipment is used for both onshore and offshore oil drilling. This is an ISO Certified Company and has more than three decades of experience in supplying all types of necessary equipment.

DC Solid control Company has Practical Knowledge in manufacturing and handling all types of Mud System Equipment by following all the industrial standards our company manufactures equipment for the oil drilling, so we are well known as Mud System Manufacturer in China.

All Our Equipment is eco-friendly our technical engineers will look at each and every process to be done carefully. We offer machines at the best prices when compared with others. High Quality of machines will make the work process easy and fast.

Mud Recycling System is the important Equipment matching for Horizontal Directional Drilling (HDD). Mud Recycling System is also called Mud Recovery System, Mud Circulation System. As the manufacturer of mud system in trenchless construction, DC Solid control have the mature mud treatment solution, and customized the DCMC series Mud Recycling System for our customers.

mud system

Advantages of HDD Mud recycling System:

1.Based on 10 years of technical experiences of solid control industry, combined with a deep market research, we have designed the mud treatment system with reasonable structure, good treatment process and wide application range.
2.Multi-functional integrated design can meet functions of the mud cleaning, recycling, reusing, mud configuration and storage, meanwhile greatly reduce the overall dimensions of the tank body, and meet the site and space requirements of horizontal directional drilling (HDD).
3.The electric system is explosion-proof, dust-proof, rain-proof, to guarantee the safety and quality of operation.
4.The tank structure is simple and compact, light, and the walkways and guardrails can be folded or removed, easy for transportation and installation.
5. DC Solid control has been certified by ISO, EU and CE, besides DC products can meet the export standards of all countries in the world.

Each year, DC makes and delivers many sets of mud recycling systems, some are same as DC standard designs, while some are customized. For oil and gas drilling and for other drilling works like pipe jacking and water well drilling, too, DC has leading advantages of both design and fabrications.

 

DC Solid control has just finished production for one set CE certified mud tank system and high frequency vibrating fine screen. Soon after they will be sent to job site in Eruope.

The mud cleaning system used for HDD project. It consists of coarse shaker with desilter cones, a bottom tank, and a feeding pump. The package design is compliant with CE certification of Machinery Directive 2006/42/EC.

HDD Mud system

DC HDD mud recovery system can remarkably improve mud treatment efficiency, reduce mud cost of horizontal directional drilling and greatly increase the rate of penetration.

Our HDD mud system has the features of Cost Effective Equipment integration, Fast moved compact system, Assured customer service and Mud Tanks Flexible Options. DC also design standard 150GPM, 350GPM, 800GPM and 1000GPM mud system for HDD and CBM drilling, also the customized system as per required treating capacity.

If you are a driller and are seeking the proper system for your rig, don’t hesitate, just contact with us right now, DC will not make you disappointed.