Although recently affected by the COVID-19, all International trade is difficult this year. But DC Solid control shipped 3 set solid control equipment to UAE drilling market. They placed order on 3 sets mud system equipment without tanks. As they fabricate tanks themselves to save the freight cost.

mud system

The order mainly include the below equipment:
Shale Shaker for primary solids control and high G drying shaker for drilling cuttings management.
Mud Cleaner with desander and desilters for 2nd and 3rd phase solids control.
Decanter centrifuge include fixed speed centrifuge and VFD centrifuge, which can be used in solids control, barite recovery, dewatering processing, as well as drilling
waste management.Centrifuagl pump, feed for mud cleaner, screw pump feed for decanter centrifuges.

solid control system

The promotion of the equipment in stock is for both sales and rental deal, client can get big discount, fast delivery as well as commisioning serives.All products are design for North America application with international explosion proof standard.

As the solids control equipments need to be integrated ,Instead of a collection of equipment from various sources,We manufacture the entire drilling fluids solids control equipments in our factory.All the solids-control components are specifically designed to function as a single unit.Moreover, DC Solids Control analyzes well parameters and drilling objectives for each application and tailors the right combination of equipments for optimal results.Cost-Effective Solids control Equipment Manufacturer,Your best supplier-DC Solids Control.

 

Jet mud mixer (mud mixing hopper) is the equipment to match with the drilling solids control equipment, generally used for mixing and adjusting the proportion of drilling fluid, changing the density, viscosity and water loss etc.

Jet Mud Mixer is a unit used together with the solids control system for petroleum grilling and horizontal directional drilling. The unit includes one sand pump, one jet mixing hopper and one jet mixer that are installed in a base with pipe valves. It is safe and stable and can be moved conveniently. At the same time, we can make Twin-Jet Mud Mixer according to the user requirements.

mud mixer

Advantages of Jet Mud Mixer
Hoppers can be Venturi hopper.
Ideal design on sufficient working pressure make pumps higher performance.
New style with better feasibility under different working condition.
Meet drilling fluids weighting demand for 1500m ~ 9000m well drilling.
Hopper and pump connected with pipelines. More flexible on hopper and pump quantities.
Centrifugal pump is mechanical seal type. Reliable and durable.
Easy to operate and maintain.

jet mud mixer

DC solids control is the designed,selling,production,service and delivery of Chinese based manufacturer. We will provide the high quality

jet mud mixer and best service. Your best jet mud mixer hopper start from DC solids control.

Mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

Mud cleaner is a combination of desander and desilter and mounted over a shale shaker with a fine mesh screen. A mud is fed to the inlet of hydrocyclone to separate particles and the underflow passes to the fine mesh where in particles larger than barite are discarded and thrown away. It is the second and third phase cleaning equipment for a whole solids control system.

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How To Choose a Mud Cleaner: 

Mud flow: Mud cleaner mud flow is decided by desander & desilter size and qty. The desander cone normally choose 10 inch size and desilter cone choose 4 inch size. Once cone size is fixed, the mud flow will be fixed depending on cone qty.
Bottom shaker: The bottom shaker will work to dry solids out of desander & desilter cone nozzle. The larger shaker deck will help for dry product and smaller shaker deck will save cost.
Electrical standard: Different area may require different standard like IECEX, ATEX, UL, DGMS, etc. Before order any equipment, please confirm electrical standard.
Customized design: Cone size and qty can be customized design to reach different mud flow and performance.

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The mud cleaners and are available in different configurations to meet customer requirements. 2-panel, 3-panel or 4-panel shakers are available with desanders and and/or high-volume desilters. Our new hydrocyclones technology replaces the conventional desanders and desilters cones with significant benefits.

DC Machinery finished the order of 25 sets JBQ7.5 mud agitators for Venezuela clients who was already placed the second order of mud agitators from DC Machinery. The first order is 16 sets JBQ5.5 in the mid of 2017. The clients thought our mud agitators have good performance, and lowest line price compared with other suppliers.

agitators

The mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly.

Features of DCJBQ Mud agitators:
1. Mud agitator using circular cylindrical worm reducer, shaft section for the circular cylindrical worm, turbine profile for turbine phase conjugate circle. The bump tooth close reliable performance, high efficiency, compact structure.
2. The speed reducer and explosion motor combination, easy maintenance, suitable for harsh field conditions used.
3. The user can choose according to the site condition single or double impeller, according to the tank depth increase stirring shaft of centralizer.
4. Motor placed in a horizontal position, installation, adjustment, easy to change. 5. 7.5 kW above mud agitator using turbine worm reduction drive, has the transmission torque, smooth operation, reliable work, etc advantages.

mud agitator

DC Machinery also can customize different type mud agitators, such as , vertical or horizontal, the length of the shaft, explosion-proof motor and ect. If you want to know more about it. Please feel free to contact us.

DC got a tender order from Indonesia who are our old clients last week. The order is 4 sets ZYQ1200 Mud gas separator. ZYQ series Mud gas separator(Poor Boy Degasser) is professional equipment to treat the gas invade mud. When the drilling mud result gas invade, the proportion of its weight and viscosity have a greater deviation not to meet the requirements of drilling.

Main Specification of the ZYQ1200 Mud gas separator:

mud gas separator

Features and Benefits of Mud Gas Separator:

1. Material: SS304 or Q345 from BAOSTEEL for body .
2. The whole body: The mud gas separator with the process of the grinding, sand blasting,the 3 layers of painting: epoxy zinc painting as the primer, the epoxy
painting as the middle coating, and the polyurethane for the final painting.
3. Separates and discharges the enormous free gas from drilling fluids, including poisonous gases like H2S.
4. Separated gas is carried by discharge lines to a safe area for combustion.
5. The unit is ruggedly built and coated with anti-corrosion epoxy so as to ensure long service life when processing hazardous and toxic gases.

mud gas separator5

DC Solids Control designs and manufactures ZYQ Mud gas Separators. Mud gas Separators is an extremely reliable, vital piece of safety equipment for today’s drilling operations. It is ideal for use where drilling is likely to encounter large volumes of gas, sour gas or when an operator is drilling with an under balanced mud column.

DC Solid control can supply ZYQ600, ZYQ800 ZYQ1000 and ZYQ1200 mud gas separator according to different users requirements. So please contact me if you have any requirements.

Decanter Centrifuge is designed for the drilling mud solids control and oilfield waste management, wastewater processed and HDD drilling site. Today, DC Solid control shipped a set of high speed decanter centrifuge to UAE for HDD Field.

The high speed centrifuge is VFD drive decanter centrifuge with variable speed allows drilling contracor or mud service company to do the barite recovery, fine/ ultra fine solids separation,dewatering centrifuge. DC have the decanter centrifuge from 9 inch bowl to 22 inch bowl available for different applications. DC decanter centrifuge bowl length and diameter ration is over 3, this gives the best result for the drilling fluids cleaning.

drilling centrifuge

The model of this high speed centrifuge is DCLW355 Series. DCLW355 Decanter Centrifuge is the most popular size centrifuge in the oil drilling industry. It can be used for fine/ultra fine solids separation, barite recovery and zero-discharge dewatering. With it’s removable legs, the DCLW355 Decanter Centrifuge can be used on solids control mud tank or the telescopic skid for drilling waste management.

centrifuge

The bowl diameter of the DCLW355 Decanter Centrifuge is around 14inch (360mm) with bowl length 50inch (1270mm), 3.5 is good bowl length/diameter ration for oil drilling mud. DCLW355 Decanter Centrifuge is driven by main motor and back derive motor with High Torch Sun-Wheel Gear Box, DC have the fixed speed available with different pulley for option to change the centrifuge speed, and VFD drive with PLC control available for your different applications.

 

ZCQ vacuum degasser is a special equipment to deal with gas drilling fluid, which is applied to the mating of the other drilling equipment to eliminate the harmful gas of the fluid, to recover the specific gravity and stabilize the
viscosity of the fluid. The vacuum degasser is an important part of drilling mud cleaning system.

The ZCQ Series Vacuum Degasser can quickly remove all kinds of entrained gas from the fluids. It is an indispensable equipment in gas wells, prospect wells and deep wells. It is also used with various kinds of clean circulating systems
for drilling. The gas-fluids separation structure of the HV Series degasser is well designed, ensures efficient separation and proper filtering. A water ring vacuum style degasser is used for degassing combustible gas and explosive gas.
Do contact us for further sales enquiries.

vacuum degasser

Structure characteristics
1 The application of the gas and liquid separation can’t make gas and liquid is discharged at the same time. Besides, can circulatory supply water into the vacuum pump.
2 Use the belt to drive, avoid the complexity of the deceleration institutions.
3 The main motor is bias, the focus reduced.
4 The mud through the window of the trochanteric spray to the wall of the tank, the effect of the degassing is good
5 Two levels of the separation gas and the tank is the assembly, the structure is compact.
6 The water ring type of the vacuum degasser in the process of working, always in the constant temperature to work, the performance of safety is high.

degasser

Vacuum degasser produced by DC Machinery is suitable for various supporting of drilling mud solids control system, it plays an important role in restoring drilling mud performance, and can also be an agitator with big power.

Last week. DC Solid control got an order of300GPM Mud system from India clinet and we meet in trenchless exhibition last year.

Now the 300GPM mud system is under the production. The mud system include a set of double deck mud cleaner, a centrifugal pump, mud tank and a mud mixere, which is a noral standard configuration.

mud system (2)

DC Mud Recycling System Features

1. Good capacity and performance can meet the mud treatment of large-scale trenchless projects.
2.The equipment parts are fast connected, easy to disassemble, saving time.
3. High wear-resistant polyurethane cyclone is the same as international brands, and can be use more than 3,800 hours, long service life, interchangeable.
4. Explosion-proof light to meet night construction, easy to operate and safe.

mud system (1)

Each equipments of the system has a control starter on the electric control panel, they can be started or stopped. There are two bottoms for the complete system, when “Start” is pushed, the electric input started, when “stop” is
pushed, electric input is break. We can add a third button “ emergency button”, when there is emergency affairs, push this button, the electric input can be break off at once. It is needed for safety of the jobsite.

If you want to get a customized mud recycling system according to your jobsite condition, welcome to visit DC website or DC factory in Tangshan City.

Decanter centrifuge is the third phase solid separation equipment of drilling fluid mud system. This week DC Solid control shipped 2 sets of Middle decanter centrifuge to Russian. The model of the Middle centrifuge is DCLW450-1000 Series which is a professional unit used for drilling fluid cleaning system.

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The main specification as below:

Drum dia:450mm
Drum length: 1000mm
Treating capacity: 45m3/h
Main Power: 22kw
Back Power: 11kw

The Operation Principle of Drilling Mud Decanter Centrifuge

The drilling fluid decanting centrifuge is driven by two motors. The main motor drives the drum and differential shell rotation by the belt . The vice motor drives the spiral through the differential variable speed . The drum and spiral
rotate together in the same direction, but at different speeds . Separate the solid phases in the drilling mud by the centrifugal sedimentation principle. Suspending fluids is pushed into the rotor drum through the inlet pipe and under
the force of screw propeller, under the effect of centrifugal force, the solid phases will be pushed onto the inside wall of the drum, pass the impeller on the screw propeller and be discharged from the exhaust hole at the small side of
the drum. The fluids is excreted from the overflow hole of the large end. So continuous circle like above to achieve the target of continuous solid-liquid separation.

DCLW decanter centrifuge adopts centrifugal force to separate solid particles out of drilling fluid.Different solid or particle have different density and flow speed,some decanter centrifuge also can separate particles as different size
and density DCLW decanter centrifuge is widely used in oil and gas drilling,chemical,foodstuff,pharmacy,mineral beneficiation,water treatment,etc.

DCQJ Mud Cleaner is the second stage and the third stagesolids control equipment which is a combination of Desander, Desilter and underflow shaker shaker. Comparing with
traditional separate Desander and Desilter, the mud cleaner has a higher cleaning function. The Underflow Screen equals another shaler shaker which receives the waste out from
the cyclone nozzle for additional processing. So that mud cleaner could recover more valuable drilling mud. Mud cleaner is the ideal device of the second class and the third
class solid control to treat the drilling mud.

mud cleaner

DCQJ Mud Cleaner Features & Benefits

1. Desander & Desilter & Shale Shaker 3 in one unit mud cleaner for compact footprint.
2. Polyurethane Material hydrocyclone for long life
3. Removable hydrocyclone assembly from mud cleaner skid for adjust to be a shale shaker.
4. Patent electric shaker deck angle adjustable while working, mechanical deck angle adjustment for backup application.
5. Patent tighten rubber sealing for mud cleaner shaker deck and screen for fine screen
6. Shaker bottom deck made from Stainless Steel for long service life.
7. Heat treatment on complete shaker deck for High G force operation.
8. Pretensioned Shaker screen for fast screen replacement.
9. Famous Brand Vibration Motors : IEC Ex, ATEX and UL Certified mud cleaner

The manifold of standard DCQJ mud cleaner could accept one-three ea 10” desander cones and eight-sixteen ea 4” desilter cones which could offer the treating capacity various
from 500GPM to 1500GPM. Anyhow, a customized quantity cone would be provided as per customer special request. DC mud cleaner can meet almost all needs for oil & gas well
drilling fluids treatment system and HDD Mud Recycling System.

In oilfield solids control system, mud cleaner is one type very efficient device in oil & gas drilling mud cleaning system. Drilling Mud Cleaners are one of the important
equipments for solids liqiud separation system. If you have any requirements please contact us freely.