Category Archives: Drilling Mud Cleaning System

DC Solids Control Company has specifically designed a new type desander unit for the mud treatment applied in piling project.Bored Piling Desander has been sent to piling site.

Piling desander Plant has the advantage of small occupied area,good treating effect. After the treatment of piling desander,the mud can meet the requirements of discharge,It has important meaning to reduce the environment pollution,decrease the waste of mud materials, and lower the cost of piling.

mud system

1. Compact Mud System
DC compact mud system just has one treating desander or desilter mounted on the top of a small mud tank. It’s equipped with one centrifugal pump to feed the mud into those cyclones. And the bottom shaker is used to separate out finer solids.
2. High Configuration Mud System
DC high configuration mud system is composed by the treating shaker, desander or desilter and storage mud tank. The treated mud can be stocked in GN mud tank which can be reused for drilling.

DC Solids Control manufactures various standard mud systems and customized mud systems to meet customers’ demands. DC mud systems now have been largely used in oil and gas drilling, HDD, Trenchless, Bored Pile Drilling, TBM, CBM etc.

As a general rule, size the mud recycler cleaning capacity to one and a half to two times the pumping volume (max gpm) of the triplex pump. HDD drillers normally run thicker fluids due to the low vertical height and long horizontal lengths of their bores; thicker fluid makes it more difficult for the shakers and cones to process (separate) the solids from the liquids.

mud system

This is largely due to the natural coating ability of bentonite — It wants to encapsulate the solids and “hold on” to them. By upsizing the recycler, the solid particles have a second or third opportunity to process through the mud recycler for removal before going back to the rig.

mud cleaning system

Example: If you are pumping 200 gpm, you would need a 350- to 400-gpm mud recycler system.

Drillers provide an “onboard” mud pump that was sized specifically to the recycler. This enables the driller to use all available drill rig horsepower toward the rotation and push-pull of the drill pipe, thereby not “robbing” it for an onboard triplex pump.

Features of DC piling and shield mud treatment system this morning. With more and more customers pay great attention to the necessary of environment protection, treat the drilling mud is become a standard step. As we know, dig a large hole and pour the mud in the mud pit is strictly forbidden by most the customers.

mud equipment

DC Solids Control just finished the manufacturing of a sets bored pile drilling mud systems for one Asia customer. The main features of the mud system as below

1). The equipment in system has science configuration, high treating capacity and effective mud water separation.
2). Easy operation, short operation time, recycling water, environment protection and save cost.
3). DC can design system for you according to your working site treating condition.

mud system

DC Solids mud treating systems now is widely recognized by customers from many countries: just take the Australia mud treating systems industries as an example, you will find most the mud systems are using DC Solids Control mud treating systems.

At first DC Solids Control met severe competitiveness in Australia, but DC Solids Control final won customers with the excellent cost effective feature. DC professional is always devoted to provide the best quality products for customers.

 

At present, DC Solid control company are doing a HDD mud system for New Zeland customer who needs both shale shaker and mud cleaner on top of the mud tank. But however, the length is not enough. What should we do in this case? How to save space? We encounter problem.

double shaker

After we talked about this matter with our technical engineer, they offer a solution: use one mud cleaner with double deck shaker instead of separate shale shaker and mud cleaner. In this way, the mud cleaner with double deck shaker could used as a combination of shale shaker and desilter. In this way, we could save the space as half.

Mud system

The equipment configuration:
1.mud mixing tank package:
a. Mud cleaner with double deck shaker : 1 ea
b. jet mud mixer: 1ea
c. centrifugal pump: 2 ea
d. mud tank.

2 Mud recycling tank package:
a. Hopper
b. centrifugal pump
d. submersible slurry pump

The small mud system may be utilized for HDD, bored piles desander unit, water well drilling, trenchless,and so on projects. If you have interest please contact me.

The mud system is engineer designed to clean, recycle and mixing drilling mud in one mud tank package. The flow capacity is 500gpm + with shaker operating at 40 mesh screens and mud density 1.2g/cm³. It removes undesired drilled cuttings down to 12 microns with 4″ desilter cones. Compact design and small foot print allows it to be easily moved and transported . 500gpm mini mud system is widely used in the following drilling applications:

Horizontal Directional Drilling (Trenchless Construction)
Water Well Drilling
Tunnel Boring Machine (TBM)
Coal Bed Methane (CBM)

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Customization
All the equipment can be wired with 380v/50Hz, 415v/50Hz, 460v/60Hz as per the power supply conditions.
The mud tank can be skid mounted, trailer mounted or configured with jack up legs for easy transportation.
The mud tank is designed to be put into a 40 feet container to lower sea freight charges.

DC Solid control design and manufacture compact drilling mud system from 200GPM upto 2000GPM for HDD, water well drilling etc. Customized ! Compact ! Module-Built!

China International Petroleum & Petrochemical Technology and Equipment Exhibition (cippe) is an annual gathering of petroleum and petrochemical industry.

DC Solid control is the bright spot in the Exhibition. DC solid control took different shale shaker, mud cleaner, vertical cuting dryer and centrifuge to the exhibition and attracts many abroad and domestic clients.

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With a magnificent exhibition space of around 90,000 sqm, 18 national pavilions, 1,800 exhibitors and over 80,000 professional visitors from 65 countries and regions, cippe has become the largest petroleum exhibition in the world.

To be as a top supplier of solid control in China, DC solid control attented the exhibition each year to meet old and new clients, also learn something to other international top producer.

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cippe2017 Beijing has an attendance of 18 national pavilions from USA, Germany, UK, France, Canada, Danmark, Italy, Russia, Korea etc. The well-known global enterprises such as ExxonMobil, Caterpillar, Schlumberger, 3M , MTU, National Oil Varco, Schneider, Cummins, Honeywell, Rockwell, AkzoNobel, Hempel, Endress+Hauser, and so on , have all participated in the event.

Usually, mud system includes shale shaker, desander, desilter, centrifuge, mud agitator and sand pumps. According to different industry and mud flow design the different mud system.

In 2017, the order of DC Solid control company is one by one. Now the mud cleaning system manufactured for Indosine was in the assemble process.

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The mud system is used for water well drilling and mainly has the equipment of DCS630-3 shale shaker, desander, desilter, mud tanks, mud agitator and sand pumps.

The advantages of water Well Drilling Mud Cleaning System which designed by TangShan DaChuan Machinery lie in organically combining the advanced mature technology in petroleum drilling and related hydrological, geothermal construction, make full use of existing equipment, greatly improving the drilling efficiency, shorten the construction cycle.

Really a beautiful snowy day, I took a picture of the jet mud mixer manufacture for foreign this morning. Although is very cold, but I felt very happy to see my sales records.

2016 has come to an end,and 2017 will coming. In the past year, DC Solid control has very good sales performance in oilfild, wastewater process, HDD, CBM and ect. Recent days, I will making a plan for 2017.

jet mud mixer

DC Machinery is a company focuses on solids control systems’ production, sales and after-sales maintenance service. DC Solids Control systems include all kinds of mud cleaning equipments with high quality, such as mud shale shaker, mud cleaner, mud centrifuge, mud agitator, etc.

If you have any interest of it, please directly contact adela to get our update catalogue and biggest discount.

Normally, the HDD or trenchless drilling projects mud solids control system is 3 phase solids removal is enough. But if for heavy mud, the 4 phase solids control system gives a lot of benefits to the drilling contractors include more clean mud, less disposal cost, and faster drilling speed.

Below is the introduction of 3 phase solid control system for light mud in trenchless project.
The 3 phase solid control system of HDD including shale shakers, desander and desilters.

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General layout of DC desigh is the first mud tank is equipped with one desander shaker unit and one desilter shaker unit. The dirty drilling mud will go to the bottom deck of the shale shaker for desander unit and desilter unit for first stage mud treatment. And then go to desander unit for second stage mud treatment.

The second mud tank is equipped with two sets high speed decanter centrifuge DCLW355-1258VFD to remove solids particles about 5-7microns. The centrifuge bowl speed is variable with ABB frequency converter. The user can adjust the bowl speed from 0 to 3200 rpm to fit for the mud conditions.

DC Solids Control not only provide the 3 phase solids control system but also will providing the customized solid control system for oil and trenchless fields.

According to 30 days production of DC Machinery. The water well drilling mud system prepared to shipped to Singapore. The mud sytsem mainly include a linear motion shale shaker, mud cleaner, mud tank, mud mixer unit and sand pump.

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DC Machinery is a professional manufacturer of solid control equipment which can be used in oil& gas field, pilling field. HDD, CBM and ect.
DC Machinery also can design and manufacture all kinds of equipment according users special request. If you have any request, or want to a new design for your project, please feel free to contact us.