Category Archives: Drilling Mud Cleaning System

DC Solids Control supply mud recycling system for CBM & HDD & water well drilling and other drilling that need drilling mud. Compact design is the key feature of mud solution for 200GPM, 350GPM, 500GPM, 800GPM, 1000GPM, 1500GPM, 2000GPM mud flow as well as desander mud plant (50 100 200 M³ H) for piling and TBM.

DC Solid control finished the production of the 500GPM mud recycling system last week for Australia and prepared to shipped it to the port. The 500 GPM Mud Recycling System is consisting with following equipment. 

1. One units of DC double deck shale shaker DCS700 for primary solid removing. Double deck shaker is with large capacity due to two-layer screen design for both coarse solids and fine solids separation.
2.De-silter unit DCCNQ-12==6N is with 6 sets 4 inch cyclone for silt removing. The under flow shaker is with same dimension shaker screen for client’s easy shaker screen procurement or inventory.
3. One sets 20 feet containers are used respectively as mud recycling tank, mud storage tank and mud mixing tank. Other equipment like centrifugal pump, and mixing hopper are installed on tank and shipped without disassembling them.

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DC Solid control Mud Recycling System Features

1. Good capacity and performance can meet the mud treatment of large-scale trenchless projects.
2.The equipment parts are fast connected, easy to disassemble, saving time.
3. High wear-resistant polyurethane cyclone is the same as international brands, and can be use more than 3,800 hours, long service life, interchangeable.
4. Explosion-proof light to meet night construction, easy to operate and safe.

DC is able to provide the mud recycling system used in trenchless project with compact design but self-contained. Other mud system design with plenty of mud tanks for large volume mud storage in oil drilling site, and some economic mud de-sanding unit in small drilling project like water well drilling and piling.

 

Due to the increasing environmental concerns & more and more competitive market, as well as the drilling waste dumping cost and drilling rig downtime, etc., it has become economical & make more sense to utilize a mud recycling & mixing system in horizontal directional drilling (HDD) processing.

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A mud recycling & mixing system can achieve the following function:

Separate the formation & commercial solids in the drilling mud by mechanical measurement with different solids control equipment.
Extend the life of pumps, mud motors, drilling rig, etc.
Minimize the disposal fees, truck cost, and drivers/operators costs.
Minimize water usage and bentonite & additives for new mud making.
Reduce the rig downtime, waiting on fresh water & disposal trucks.
Contractors can be viewed as environmental friendly.

To be as a professional manufacturer of mud recycling system. DC Solid control design and manufacture compact drilling mud system from 200GPM upto 2000GPM for HDD, water well drilling etc. Customized ! Compact ! Module-Built!

 

DC Solid control is a full-service company providing equipment, parts, and service to the oilfield, HDD (Horizontal Directional Drilling), geothermal, mining and water well drilling industries.

We manufacture a complete line of solids control equipment including; mud reclaimers & mud recyclers, shale shakers, de-silters, de-sanders, and pump packages, all for sale or for rent, allowing us to achieve a higher standard of excellence.

Mud system

HDD mud equipment

Our staff is available to assist you with complete line of parts, including pump parts, shaker screens and drilling mud all available at competitive prices. As we are just a phone call away, we are available to answer questions and assist you with troubleshooting while you are in the field.

We look forward to assisting you with all of your drilling equipment, pumps and parts needs.

Last week, DC attended the India no dig trenchless exhibition and showed the cost-effective mud recycling system there. Many visitors came to DC booth and showed interest to DC Corporation and the products.

India show

Being a professional manufacturer and supplier of the mud recycling system. DC is committed to bringing qualified and advanced technology to this industry with the vision to reduce the cost and increase the efficiency of the contractors.

Features of DC HDD CBM Mud Recycling Equipments

Complete line Mud System: DCMC-200GPM / DCMC-350GPM / DCMC-500 GPM / DCMC-1000GPM / DCMC1500 GPM Self-Contained Mud Recycling System.
Cost Effective Equipments integration:Complete drilling mud equipments from a single source-DC Solids Control Factory.
Fast moved compact system:Small footprint design with fast connection for removable parts and most parts fixed while traveling meet transport regulation.
Assured customer service:We can send our experienced engineers for installation,and training up customer engineers.
Mud Tanks Flexible Options:Skid Mounted or Trailer Mounted or Hydraulic Jack Up mud recycling Tanks available for your options.

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Besides the standard drilling mud recycling system, DC also provide customized mud recycling system accordling to drilling contractors applications. Please contact DC office to get the discount price.

Solid control equipment is popular used for recover the drilling fluid for oil and gas drilling. DC Solid control got a order of solid control equipment from India clients, the order mainly include shale shakers and mud cleaners.

Orders DCS850-2 shale shakers: 

The model of shale shaker is single deck shale shaker is popular in oil gas drilling, big trench-less HDD projects, or other industry separation demand. This shaker equipped 2 pcs of 850x1250mm steel frame shaker screens. The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system.

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Orders of DCQJ250X1/100×8 Mud cleaners 

DCQJ mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.
The model of mud cleaner include 1×10″ desander and 8×4″ desilters cones. Treating capacity is about 120m3/h(528GPM). DC drilling mud cleaner are combined from Desander, Desilterand an Underflow Screen, at the same time Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it equals another shale shaker.

Solid control system mainly include of vacuum degasser, decanter centrifuge, mud tand and mud gas separator besides shale shaker and mud cleaners. To be as a professional maufacturer of solid control system. DC Machinery can design all kinds capacity solid control system according to users different requirements.

Solid control system is a very important part for a oil and gas drilling field. Last year, DC Machinery delivery a set of ZJ2000 drill rig solid control system to Egypt. And yesterday, we delviery a set of spare parts to match the solid control system.

DC Machinery supply a complete line of spare parts for solids control equipments like shaker screen, Desander cone, Desilter cone, pump, vibrator motor, bearing, oil seal, gear box, impeller, wedge, butterfly valve, etc.

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Solids control spare parts are the wearing parts for solids control equipment. From shale shaker, mud cleaner, centrifuge, to the cuttings dryer, screw conveyor. From the shaker screen, hydrocyclones, to the bearings, gear box, motors, and so on.

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DC supply the complete line solids control parts. Please find below popular parts from DC.

1. The shaker shale shaker screen, vibration motor, springs, wedge blocks, etcetera for shale shakers;
2. The 4”desilterhydrocyclones, the 10”desanderhydrocyclones, clamps, nozzles, and so on for mud cleaner;
3. Motor, gear box, oil seal, bearings, for mud agitators;
4. Pump head, mechanical seal, impeller, shaft, gasket, O rings, etc., for centrifugal pump;
5. Venturi mixing hopper for jet mud mixer;
6. Flanges, valves, unions and other fittings for mud tank;
7. Screen basket for vertical cuttings dryer.

Please contact us if you need any solid control spare parts, I am very glad to quote for you.

As a mud tank and solids control system manufacturer, with location in China, DC designed mud tanks for over 20 countries in the world. DC oil drilling solids control system is consisted of a group of mud tanks and solids control equipment.

The mud tank is to store the drilling mud for circulation, and the solids control equipment is for cleaning the drilling solids, mixing drilling mud, or agitating the drilling mud. The mud tanks design including the construction of the mud tanks, selection of the solids control equipment, layout of the pipelines etc.

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Mud tank types in the Solids Control system:

No. 1 Mud tank is normally the Shale Shaker tank ( Sometimes there is an extra small tank which called trip tank will the No. 1 tank)
No. 2 Mud tank is the active mud tank.
No. 3 Normally is the mud suction tank for the suction of mud pumps.
No. 4 Mud tank is the mud mixing tank

Selection of Solids Control Equipment for the mud tank.

The selection of the solids control equipment for the mud tank is also depends on the drilling rig size and drilling conditions. List of the main solids control equipment for the drilling rigs are as below:
1) One Each ZYQ1000 Mud gas Separators
2) Three Each of DCS700-3 Linear Motion shale shakers for 1500 GPM handling capacity
3) One each of DCZCQ270A vacuum degasser
4) One each of DCQJ250X3/100X16 mud cleaner which including 3 ten inch desander, 16 four inch desilter for the capacity up to 1500 GPM.
5) Two 75HP DCSB8x6 centrifugal pumps for feeding the mud cleaner, and two 75 HP mixing pumps for the mixing hoppers.
6) One middle speed DCLW450 decanter centrifuges for barite recovery or high gravity solids separation.
7) One high speed DCLW363BG decanter centrifuge for low gravity fine solids separation.

Besides the solids control equipment, the mud tank should also have the mixing and agitation device. On the low pressure mud rolling lines a sufficient number of bottom DCNJQ series mud guns complete with nipples, pipes, butterfly valves, hammer unions and a handle to rotate the mud gun from mud tank surface etc

in addition to this, DC Solid control can design a complete mud circulation system acoording to uers request, and provide you the 3D flow draw for your confirmation. So if you have interest with it please contact us by email adela@dcmudcleaningequipment.com

Along with the drilling fluid, a reliable method of delivery to the drill is needed. This is called a mixing system or mud system. The mud system delivers the fluid to an onboard pump (on smaller horizontal directional drills) or a standalone pump that feeds into a larger rig (generally 100,000-pound capacity or larger.) With the rise of mud recycling in drilling, reclaimers are becoming more prominent on jobsites.

These are a type of mud system that “cleans” the used mud and recirculates it back into the mixing system to be reused. An HDD contractor needs to make sure to use the right kind of mud and the proper equipment to effectively supply the correct amount of fluid into the pump and downhole.

mud system

Rising costs of mud disposal and the limited availability of disposal sites are driving some HDD contractors to reuse their drilling fluid, which requires a reclaimer. Environmental concerns are also a factor so we are seeing more reclaimers required in drilling specs,” says Heinen. “Also mud disposal is cost prohibitive and we are seeing an increase in mud recycling requirements on job sites.”

The reclaimer is generally configured with multiple tanks which can include a clean mud tank, a dirty fluid tank and a desander and/or desilter tank. Dirty fluid is drawn from the return pit and pumped across the first cut shaker(s), which sift out all the larger particles of sand and debris. Then the fluid is pumped through the desander cones where a cyclonic motion is used to eliminate even smaller particles, and again across a shaker screen equipped with a finer mesh screen to further the cleaning process. The fluid finally passes through desilter cones and again across a final set of shakers and screens, which separate out the smallest micron particles from the drilling fluid completing the cleaning process. Each deck on the reclaimer uses progressively smaller screens to remove micron-sized elements from the fluid.
Once through, the fluid is stored in the clean mud tank ready to be recirculated back down hole.

DC Solid control can provide the professional guidance please contact us to get more info about it.

Mud Tank System is a part of circulatory system of the rig, used for storing and feeding the required drilling fluid during Rig operation cycle. Mud Tank System is available for different drilling rig sizes from 250HP to 3000 HP with different capacity.

Normally, a complete mud tank system consists of a mud tank with compartments for both incoming dirty and cleaned fluid, a shale shaker, a desander (depending upon the size of the unit), and a desilter. The shale shaker separates larger solids approximately 400 micron and larger, the desander separates solids approximately 100 micron and larger, and the desilter separates solids approximately 40 micron and larger. After the fluid processes through the desilter and deposited into the clean tank, it can then be pumped to the mud pump to be pumped back downhole.

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DC Solid control is a reputed Mud System Manufacturer  in China. This Equipment is used for both onshore and offshore oil drilling. This is an ISO Certified Company and has more than three decades of experience in supplying all types of necessary equipment.

DC Solid control Company has Practical Knowledge in manufacturing and handling all types of Mud System Equipment by following all the industrial standards our company manufactures equipment for the oil drilling, so we are well known as Mud System Manufacturer in China.

All Our Equipment is eco-friendly our technical engineers will look at each and every process to be done carefully. We offer machines at the best prices when compared with others. High Quality of machines will make the work process easy and fast.

Mud Recycling System is the important Equipment matching for Horizontal Directional Drilling (HDD). Mud Recycling System is also called Mud Recovery System, Mud Circulation System. As the manufacturer of mud system in trenchless construction, DC Solid control have the mature mud treatment solution, and customized the DCMC series Mud Recycling System for our customers.

mud system

Advantages of HDD Mud recycling System:

1.Based on 10 years of technical experiences of solid control industry, combined with a deep market research, we have designed the mud treatment system with reasonable structure, good treatment process and wide application range.
2.Multi-functional integrated design can meet functions of the mud cleaning, recycling, reusing, mud configuration and storage, meanwhile greatly reduce the overall dimensions of the tank body, and meet the site and space requirements of horizontal directional drilling (HDD).
3.The electric system is explosion-proof, dust-proof, rain-proof, to guarantee the safety and quality of operation.
4.The tank structure is simple and compact, light, and the walkways and guardrails can be folded or removed, easy for transportation and installation.
5. DC Solid control has been certified by ISO, EU and CE, besides DC products can meet the export standards of all countries in the world.

Each year, DC makes and delivers many sets of mud recycling systems, some are same as DC standard designs, while some are customized. For oil and gas drilling and for other drilling works like pipe jacking and water well drilling, too, DC has leading advantages of both design and fabrications.