Category Archives: Drilling Mud Cleaning System

DC solid control equipment can provide quality goods with advantage —- cost-effective,high quality,reasonable price.Used in HDD Drill

Horizontal Directional Drilling is short for HDD makes the impossible possible. This technology saves time and money. Most of the ground surface remains undisturbed, lessening the environmental impact of placing pipe. Area traffic flow continues without interruption. Communities remain relatively undisturbed and visually pleasing.

Different solids control companies introduce zero-discharge systems, closed-loop systems, “quick move” technology , screening technology, disposal options etc. Drilling mud solids control is widely used in Oil&Gas, HDD, Petroleum industry.

mud equipment

1) Solids control mainly control drilling fluid used in oilfield. The details are drilling fluid is a fluid used to drill boreholes into the earth. Often used while drilling oil and natural gas wells and on exploration drilling rigs, drilling fluids are also used for much simpler boreholes.
2) The three main categories of drilling fluids are water based mud (which can be dispersed and none dispersed), none aqueous mud, usually called oil based mud, and gaseous drilling fluid, in which a wide range of gases can be used.

solid control system
3) The main functions of drilling fluids include providing hydrostatic pressure to prevent formation fluids from entering into the well bore, clean during drilling, carrying out drill cuttings and suspending the drill cuttings while drilling is paused and the drilling assembly is brought in and out of the hole. The drilling fluid used for a particular job is selected to avoid formation damage and to limit corrosion.

So drilling solid control system is important for HDD.

Hookstrip bonding shaker screen is a kind of screen which is designed by our country proper development, it is made of two layers or three layers of stainless steel ne cloth to glue, it without metal plate, the screen cloth according high temperature bonding technology to strong unifies in together. This kind of multilayer structure design increases the strength of shaker screen and using life time. But each screen meshes are different, accurate and reasonable collocation make screening effect is more detailed, it not only can guarantee the enough strength but also increase the effective area in screening process,

shaker screens

Hookstrip soft bonding shaker screen use a coarse mesh screen and a detail mesh screen to bond together. When use it, we should install a network, then the bonding laminated screen is tension Field tests show that, the using life of this kind of screen can extend. Special to point out, the two sides of super fine screen is not pressed in crochet, so in tension process, the more fine screen layer bears pressure is very small, it is only used as screening layer. This new kind of pressure layer is separate with screening layer is proved is reasonable and the effect is remarkable.

screens

The crudeness or fineness of bonding grid size and bearing layer screen is according need to choose. The upper screen is more fine, the stress layer screen is more fine, the size of grid smaller. Usually the screening layer use 60-100mesh, the stress layer use 30 mesh, when screening layer is bigger than 150 mesh, the stress layer use 40mesh. When screening layer is bigger than 150mesh, the press layer use 60 mesh, in general the grid size is 33mm*25mm*25mm.

DC Solids Control provide the full line of drilling waste management equipment for the pitless drilling, with  DC Solids Control products, operators is able to run the closed loop mud circulation system to reduce the cost for drilling waste handling.

drilling cutting

Last week, DC Solid control shipped a set of drilling mud cutting system to Turkey client. The system mainly include a high speed decanter centrifuge, mud tank,vertical cutting, feeding pump and related accessories.

drilling cutting treatment

Features and advantages of drilling cutting equipment:

1 efficient solid-liquid separation, the effective recovery of the mud in the drilling cuttings, a substantial reduction in solid emissions, solid oil content can be
achieved after treatment of less than 5%.
2 effective recovery and reuse in the mud, mud circulation system, Recyclable due to slurry leakage, mobile derrick and mesh plug loss shaker.
3 commonly used wear parts can be replaced from the top of the device; no need to move any device, you can replace the belt.
4 In the rotation scraper Sprayed Tungsten Carbide corrosion resistant material, can prolong the service life, reduce maintenance costs.
5 suitable for oil base mud drilling cuttings recovery.
6 to achieve the mud does not fall on the job requirements, reduce drilling fluid costs and waste disposal costs.

Please contact us if you have interest.

 

DC Solid control is a professional manufacturer of mud cleaning system. We transported a set of drilling liquid mud plant in batches to our customers on March 30, 2022. We provided integrated solutions and services for this liquid mud plant project from planning, construction to production and operation.

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This liquid mud plant consists of mud agitator system, pipeline slurry transfer system, conveying system, solids control system, slurry mixing system, slurry storage system, electric control system and slurry laboratory.

First of all,the mud in the mud pit is stirred and cleaned through the mud agitator system, and transported to the solids control system for separation, then, it is mixed and prepared through the slurry mixing system through the conveying equipment and pipeline slurry transfer equipment, finally it is stored in the slurry storage system for use.

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Our customer was very satisfied with the integration scheme and technical ability of our company in the field of drilling mud station construction and establish cooperation with us finally after in- depth investigation on the domestic drilling mud station at very beginning.

We sent our technical engineers to our customer’s project for on-site investigation to understand the project site in details. As required, we finally provided our customers with integrated solutions and services for the whole process from planning, construction to production and
operation. At the same time, we have established friendly and long-term cooperative relations.

Horizontal Directional Drilling (HDD) is a trench less method to install pipes where there are some kinds of barriers which makes the regular pipe laying down hard or
not possible.

Specific solid control system can be used in HDD industry to recovery the drilling mud. To be as an leader of drilling mud cleaning system manufacturer. We have many design of solid control for HDD fields. Such as DCGPM350, DCGPM500, DCGPM900 and DCGPM1200.

India HDD Site

HDD Mud Recycling System is made up of drilling rig mouth to return to mud of the ground through the mud into the mud pit, using liquid slurry pump or vertical sand pump the submersible supply to shale shaker,and then male the shale shaker removing out of solid phased particles, the processed mud fall into the mud tank have many separate space.

Singapore Building construction site

DC Solids Control is a top manufacturer of Horizontal Directional Drilling(HDD) Mud Equipment/HDD Mud Recycling System. DC drilling mud recycling system has been applied in many countries for HDD and CBM drilling operation. Especially popular in Australia ,Indonesia, India etc. If you have interest with it, please feel free to contact us, our senior engineer will giving you the best design and best price at the end of Chinese spring festival.

Batch of solid control equipment spare parts had finished the production and prepare to packed up for shipping Bulgaria by Air. DC Solid control has 1 sets solid control system used in Bulgaria drilling field for about 2 years. And runing well of all equipment, so the clients want to oerder more spare parts to replaced the old ones.

parts

The spare parts mainly have butterfly valves, centrifugal sapre parts, shale shaker spare parts and decanter centrifuge spare parts. Please reference the below pictures.

DC Solid control is a company focuses on solids control systems‘ production, sales and after-sales maintenance service. We have professional works to assit filed instalation and commissioning. DC Solids Control systems include all kinds of mud cleaning equipments with high quality, such as mud shale shaker, mud cleaner, mud centrifuge, mud agitator, etc.

spare parts

The most business of DC Machinery is the overseas. Meanwhile, DC Machinery solid control system can also used in HDD, CBM, and water well drilling. If you have dirt mud can’t process, please contact us, you will get the cost solutions.

 

 

Traditionally, DC Solids Control equipment is mainly used for the oil & gas drilling project. Along with the no dig program requirement, our solids control equipment is also recognized by the no dig program including HDD, trenchless, construction and CBM. Comparing with large volume of oil & gas drilling requirement, no dig program typically require a small capacity volume system to recycle the drilling fluids including 200GPM, 350GPM.

shaker

Last week, DC Solid control shipped a small shale shaker and mud cleaner to Singapore Trenchless Market. The Shale shaker Regarding to requirement of drilling capacity, we will select the corresponding shaker to match with system in order to remove the big solids in the fluids. DC double deck shaker is able to cope with complicated solids so shaker maximum separate different size of partiles.

solid control

Mud cleaner is the combination of shaker and desander. In the most no dig program, customer prefers to select desander or desilter units instead of shaker to reclaim the fluids. According to actual drilling fluids volume, we are able to install the 4, 6 or 8 set of desilter cones or 1 or 2 set of desander cones on the top of shaker to remove fine particles.

So far, DC has already exported many solids control systems for no dig program all over the world. We manufacture a complete line of shakers, desilters, desanders and pump packages to meet with our customer’s expectation. If you want to buy lower price solid control equipment for trenchless market. Welcome to your inquiry.

 

Mud cleaning system normally we call it 4 phases solids control equipment, including the first phase solids control control with the shale shaker for solids up of 100 microns, and secondary solids control desander for solids up 50 microns, and the thrid solids control desilter unit to remove solids above 20 microns, the fourth solids control decanting centrifuge to separate solids of 2-7 microns.

solid control system

The Main Solids Control Equpment

Primary Solids Control High G Shale Shaker with Ajustable G force and Deck Angle Adjustable While Operation.
Secondary Solids Control Equipment Mud Cleaner or Desander Desilter of PU material Cones for Longer Life.
PLC and Variable Speed Decanting Centrifuge to Control the Fine Solids and handle barite recovery.
Tunstone Carbide Tiles protection for the Screw Conveyor of the Centrifuge. The Centrifuge Bowl is made from Duplex Stainless Steel by Centrifugal Force which is
better than SS316.
Mission Type Centrifugal Pumps to Allow you easier for spare parts.

Funtion of Solids Control

The solids control system utilized physical method to remove solid particles from the drilling mud to ensure the performance of drilling mud, and reduce the occurrence of drilling accident. Effectively save drilling costs and maximize economic benefits.

The mud cleaning system can used in oil& gas drilling, trenchless, HDD, CBM and ect. Contact us if you have interest with it.

 

Last week. DC Solid control got an order of300GPM Mud system from India clinet and we meet in trenchless exhibition last year.

Now the 300GPM mud system is under the production. The mud system include a set of double deck mud cleaner, a centrifugal pump, mud tank and a mud mixere, which is a noral standard configuration.

mud system (2)

DC Mud Recycling System Features

1. Good capacity and performance can meet the mud treatment of large-scale trenchless projects.
2.The equipment parts are fast connected, easy to disassemble, saving time.
3. High wear-resistant polyurethane cyclone is the same as international brands, and can be use more than 3,800 hours, long service life, interchangeable.
4. Explosion-proof light to meet night construction, easy to operate and safe.

mud system (1)

Each equipments of the system has a control starter on the electric control panel, they can be started or stopped. There are two bottoms for the complete system, when “Start” is pushed, the electric input started, when “stop” is
pushed, electric input is break. We can add a third button “ emergency button”, when there is emergency affairs, push this button, the electric input can be break off at once. It is needed for safety of the jobsite.

If you want to get a customized mud recycling system according to your jobsite condition, welcome to visit DC website or DC factory in Tangshan City.

DC Solids Control supply mud recycling system for CBM & HDD & water well drilling and other drilling that need drilling mud. Compact design is the key feature of mud solution for 200GPM, 350GPM, 500GPM, 800GPM, 1000GPM, 1500GPM, 2000GPM mud flow as well as desander mud plant (50 100 200 M³ H) for piling and TBM.

DC Solid control finished the production of the 500GPM mud recycling system last week for Australia and prepared to shipped it to the port. The 500 GPM Mud Recycling System is consisting with following equipment. 

1. One units of DC double deck shale shaker DCS700 for primary solid removing. Double deck shaker is with large capacity due to two-layer screen design for both coarse solids and fine solids separation.
2.De-silter unit DCCNQ-12==6N is with 6 sets 4 inch cyclone for silt removing. The under flow shaker is with same dimension shaker screen for client’s easy shaker screen procurement or inventory.
3. One sets 20 feet containers are used respectively as mud recycling tank, mud storage tank and mud mixing tank. Other equipment like centrifugal pump, and mixing hopper are installed on tank and shipped without disassembling them.

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DC Solid control Mud Recycling System Features

1. Good capacity and performance can meet the mud treatment of large-scale trenchless projects.
2.The equipment parts are fast connected, easy to disassemble, saving time.
3. High wear-resistant polyurethane cyclone is the same as international brands, and can be use more than 3,800 hours, long service life, interchangeable.
4. Explosion-proof light to meet night construction, easy to operate and safe.

DC is able to provide the mud recycling system used in trenchless project with compact design but self-contained. Other mud system design with plenty of mud tanks for large volume mud storage in oil drilling site, and some economic mud de-sanding unit in small drilling project like water well drilling and piling.