Category Archives: Mud Cleaner

Mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

Mud cleaner is a combination of desander and desilter and mounted over a shale shaker with a fine mesh screen. A mud is fed to the inlet of hydrocyclone to separate particles and the underflow passes to the fine mesh where in particles larger than barite are discarded and thrown away. It is the second and third phase cleaning equipment for a whole solids control system.

SONY DSC

How To Choose a Mud Cleaner: 

Mud flow: Mud cleaner mud flow is decided by desander & desilter size and qty. The desander cone normally choose 10 inch size and desilter cone choose 4 inch size. Once cone size is fixed, the mud flow will be fixed depending on cone qty.
Bottom shaker: The bottom shaker will work to dry solids out of desander & desilter cone nozzle. The larger shaker deck will help for dry product and smaller shaker deck will save cost.
Electrical standard: Different area may require different standard like IECEX, ATEX, UL, DGMS, etc. Before order any equipment, please confirm electrical standard.
Customized design: Cone size and qty can be customized design to reach different mud flow and performance.

SONY DSC

The mud cleaners and are available in different configurations to meet customer requirements. 2-panel, 3-panel or 4-panel shakers are available with desanders and and/or high-volume desilters. Our new hydrocyclones technology replaces the conventional desanders and desilters cones with significant benefits.

DCQJ Mud Cleaner is the second stage and the third stagesolids control equipment which is a combination of Desander, Desilter and underflow shaker shaker. Comparing with
traditional separate Desander and Desilter, the mud cleaner has a higher cleaning function. The Underflow Screen equals another shaler shaker which receives the waste out from
the cyclone nozzle for additional processing. So that mud cleaner could recover more valuable drilling mud. Mud cleaner is the ideal device of the second class and the third
class solid control to treat the drilling mud.

mud cleaner

DCQJ Mud Cleaner Features & Benefits

1. Desander & Desilter & Shale Shaker 3 in one unit mud cleaner for compact footprint.
2. Polyurethane Material hydrocyclone for long life
3. Removable hydrocyclone assembly from mud cleaner skid for adjust to be a shale shaker.
4. Patent electric shaker deck angle adjustable while working, mechanical deck angle adjustment for backup application.
5. Patent tighten rubber sealing for mud cleaner shaker deck and screen for fine screen
6. Shaker bottom deck made from Stainless Steel for long service life.
7. Heat treatment on complete shaker deck for High G force operation.
8. Pretensioned Shaker screen for fast screen replacement.
9. Famous Brand Vibration Motors : IEC Ex, ATEX and UL Certified mud cleaner

The manifold of standard DCQJ mud cleaner could accept one-three ea 10” desander cones and eight-sixteen ea 4” desilter cones which could offer the treating capacity various
from 500GPM to 1500GPM. Anyhow, a customized quantity cone would be provided as per customer special request. DC mud cleaner can meet almost all needs for oil & gas well
drilling fluids treatment system and HDD Mud Recycling System.

In oilfield solids control system, mud cleaner is one type very efficient device in oil & gas drilling mud cleaning system. Drilling Mud Cleaners are one of the important
equipments for solids liqiud separation system. If you have any requirements please contact us freely.

DCQJ Series mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

The mud cleaner integrate a group of de-sanding cyclones and de-silting cyclones on one vibrating screen. The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.

SONY DSC

And the important part of the desander and desilter is the cyclone. The cyclone is made of wearing-resistant special polyurethane material, which has good performance in fluid erosion resistance. The feeding port is designed to have a round and smooth transition, beneficial for improved separation efficiency. It is smooth in structure and rational in design.

In oilfield solids control,drilling mud cleaners are very efficient for oil gas well drilling mud purification system.Mud Cleaners are one of the important equipment for solids liquid separation system.

DC has the full line of solids control equipment; client can get one stop procurement experience in DC Solids Control. Please feel to free to contact with DC once the request aroused.

Mud Cleaner is the second phase or the third phase solids control equipment, and it is the combination of desander, desilter and underneath shale shaker, so it can be called Desander and Desilter. Recent days, we shipped 3 sets mud cleaners to a Indonesia clients who is focus on drilling contract.

drilling mud cleaner

Mud cleaners are used to remove drill cuttings from drilling fluid, known as mud. The mud is a non-Newtonian fluid of variable viscosity that serves several purposes in drilling operations. Mud is used to drive the down-hole motor, cool the drilling bit, carry the drill cutting to the surface for disposal, and maintain hydrostatic balance in the well.

The mud cleaner is designed to remove the drill cuttings while allowing the weighted fillers of the mud, commonly barite, to stay suspended in the mud. The cuttings, consisting of solids greater than 74 to 105 micrometers, are filtered out in the staged process of the mud cleaner.

mud cleaners

The model of the mud cleaner  is DCQJ100X12/200×8 with the inlet capacity is 240m3/h. And With compact structure, small footprint and great efficiencty, it is the ideal choice as the second or the third phase solids control equipments. As the famous Mud Cleaner Manufacturer and Exporter in China, DC Solid control designs and manufacture the DCQJ Series Mud Cleaner for sale and customized the mud cleaner according to customers’ request.

Mud cleaners are just one of the many solids control and waste management offerings that BRANDT supplies to the oil and gas industry. Quality Management System is ISO 9001-2000 certified.

mud cleaners

Mud cleaners were first designed to remove fine drilled solids from weighted muds without excessive loss of barite and fluid. Their primary purpose now is to de-sand weighted muds. Due to advancements in fine screening at the flowline, the mud conditioner’s use in the weighted hole section is much more limited than in previous decades.

mud cleaner

Mud cleaners are the combination of desander, desilter and bottom deck shaker. Typically, multiple desander cones (12 in or 10 in) and desilter cones (4 in) are mounted above the screen deck of a shale shaker. The size of the solids (in microns) removed by these units is directly correlated to the size of the cone.

The larger the cone, the larger the size of the particle removed and vice-versa. The mud is fed first through the hydrocyclones, where it subsequently cascades down over the shale shaker. The remaining solids, including barite, are returned to the mud system.

Mud cleaners are two-stage solids control equipment that are composed of several hydrocyclones mounted over a vibrating screen, known as a shale shaker. Mud cleaners are used to remove solids from drilling fluid and act as 2nd and 3rd phase solids control equipment.

SONY DSC

Features of Mud cleaner:

Shaker: quick screen tensioning system with easy replaced bolts;explosion proof and rated continuous vibration motor;
AWD system: screen basket adjusted within -1°~+5°at 0.5° increment;
feeder box with inlet connection locates on back 10″,1MPa flange.
Desander cones are 10″ or 12″ hydraulic cones and manifold which are made of high-chromium iron while desiter cones are 4″ or 5″ hydraulic cones and manifold of polyurethane.
Desander, desilter and shaker can be used together to process drilling fluid and can also
perform operation independently according to site situations.
Convenient dismantlement and transportation of two parts.

SONY DSC

DC Solid control is a professional manufacturer of mud cleaner for more than 10 years. We have rich experience in design and manufacture all kinds of mud cleaners.

Please let me know your required treating capacity of mud cleaners, or shake types, we can proposed you a durable and lower maintenance cost mud cleaner for you.

Usually, mud cleaner is the second stage equipment of whole solid control system. With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC Solid control’s line of mud cleaners offer both high performance and versatility for the operator.

The underflow screen is like having another shale shaker which receives the waste from the cyclone nozzle for additional processing. This is positioned so that the mud cleaner can recover more of the drilling mud. Our mud cleaner is the perfect piece of equipment in the second and third stage of the drilling mud treatment.

SONY DSC

This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use.

Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.The mud cleaner is effective in processing both weighted and unweighted drilling mud during mud systems in removing and drying solids whilst retaining the expensive drilling liquid. Used correctly the drilling mud cleaner would lower both drilling-fluid and disposal costs.

Mud cleaners are the two-stage solids control equipment that are composed of several hydrocyclones mounted over a vibrating screen, known as a shale shaker. Mud cleaners are used to remove solids from drilling fluid and act as 2nd and 3rd phase solids control equipment.

Mud cleaners are used to remove drill cuttings from drilling fluid, known as mud. The mud is a non-Newtonian fluid of variable viscosity that serves several purposes in drilling operations. Mud is used to drive the down-hole motor, cool the drilling bit, carry the drill cutting to the surface for disposal, and maintain hydrostatic balance in the well.

SONY DSC

The mud cleaner is designed to remove the drill cuttings while allowing the weighted fillers of the mud, commonly barite, to stay suspended in the mud. The cuttings, consisting of solids greater than 74 to 105 micrometers, are filtered out in the staged process of the mud cleaner.

SONY DSC

The first-pass solids control devices of the mud cleaner are the hydrocyclones which are mounted over the vibrating screen of the shale shaker. Several hydrocyclones are used to increase the flow rate of the mud. There is also a combination of varying sized hydrocyclones. Smaller cones, typically 4″ in diameter known as desilters, remove finer silt sized solids, while the larger cones typically 10″ in diameter known as desanders removed the coarser sand sized particles.

The vibrating screen of the shaker is sized for the specific drilling operation. Lighter mud with lower solids content would use a finer screen while drilling fluid with higher solids content, known as weighted mud, would use a slightly coarser screen in order to ensure that the weighted fillers are not filtered out of the mud.

Mud cleaners are designed to improve mud pumping efficiency. DC Solid control mud cleaners are an efficient solids-fluids processing design. The DCQJ round and inline desilters are designed to remove silt-sized (20 to 74 microns) solids from drilling fluids. DC Solid control’s round desilters are simple to operate and easy to maintain.

SONY DSC

The round mud cleaners include 2ea 10′ desander hydrocyclone and 12 or 16ea 4″ hydrocyclones. The polyurethane hydrocyclone offers a high volume 4”and 10″ cone, while providing contractors an economical replacement for less efficient older equipment.

SONY DSC

DC’s expertly designed line of mud cleaners are a cost effective, reliable solution to removing sands and solids from contaminated water. All of our units utilize Polyurethane hydro-cyclones for solids separation.

DC Solid control modular design practices and wide experience in the field of oil industry equipment will ensure short delivery times and problem free commissioning. Clever material selection and modern production facilities ensure that the mud cleaner combination can be easily and economically deployed.

Desilter is a functional separation equipment for solid and water. Usually, DC Solid control shipped hundereds desilters for building slurry separation. Yesterday, the desilter and related spare parts are shipped to the Beijing Air station.

The inline desilters are designed to remove silt-sized (20 to 74 microns) solids from drilling fluids. DC’s round desilters are simple to operate and easy to maintain. Optional shutoff valves on each round desilter cone inlet permit individual cone removal and inspection without interrupting operation of the desilter.

desilter

Advantage of Mud Desilter

The number of cyclone is flexible, according to customer’s needs.
Pure polyurethane cyclone is more durable, and can be exchanged with the international brand.
Desilter is designed exquisitely and easy to install.
Less vulnerable parts, and easy to maintain.
Competitive price, and cost-effective.

We are an exporter of drilling fluids desilter. Our factory approval the ISO, desilter have the API certification. DC Solids control is the designed, selling, production, service and delivery of Chinese based manufacturer. We will provide the high quality desilter and best service.Your best desilter start from DC solids control.