Category Archives: Mud Cleaner

29Dec 2020

The three sets of Mud cleaners finished the production

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Mud cleaner is the combination of bottom shale shaker, desander and desilter. DC Solid control completed the production of three cleaners for foreign customers.

This model Mud Cleaner combines 10” desander hydrocyclone(s) with smaller 4” hydrocyclones, effectively taking two “cuts” at the unwanted solids contaminating the fluid. The 10” remove large solids down to approximately 100 microns and the 4” can remove solids down to the 20 micron size range. The vibratory screening unit is designed to take the underflow of both size sets of hydrocylones and separate the concentrated solids from the liquid.

mud cleaner

Application field:
Oilfield drilling mud solids removal
Water well drilling mud
Horizontal hole drilling mud (HDD)
Tunneling operations
Coal bed methane drilling (CMD)

The Mud Cleaner requires two pumps to operate, with the pump feeding the 10” cyclones typically taking a suction from a compartment upstream from the compartment from which the other pump takes its suction to feed the 4” hydrocyclones.

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The Mud Cleaner will be designed to handle the entire circulating volume of whichever system in which it is operating. Mud Cleaners are effective on both weighted and un-weighted drilling-fluid systems in removing and drying solids while retaining the expensive liquid phase. Used correctly, the Mud Cleaner can lower both drilling fluid and disposal costs.

09Dec 2020

Mud cleaner and shale shaker shipped to Malaysia

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Mud cleaner and shale shaker are the very important for solid control system. DC Solid control shipped a set of shale shaker and mud cleaner to Malaysia client last
week.

Shale shaker and mud cleaner also called Mud cleaning unit, which to control solids in drilling process. Mud cleaning is well-suited to types of mud as follows.

Water/Light Treated Clay mud.
Dispersed weighted mud.
Un-weighted drilling mud of non-dispersed .
Weighted drilling mud of non-dispersed

shale shaker

The shale shaker is vital to the solids control system and is considered the “first line of defense”. Shakers act by removing solids from drilling fluid as the mud passes over the surface of a vibrating screen. Particles smaller than the openings in the screen pass through the holes of the screen along with the liquid phase of the mud.

mud cleaner

 

Particles too large to pass through the screen are thereby separated from the mud for disposal. Without proper screening of the drilling fluid during this initial removal step, downstream equipment will experience reduced efficiency and effectiveness. The downstream hydrocyclones and/or centrifuges (if elected) will simply be overloaded beyond their design capacity.

DC Solid control is a professional manufacturer of drilling mud equipment supplier. If you have any requirements of solid control equipment please contacr us freely.

18Sep 2020

Designa and produce high quality mud cleaner from DC Solid control

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With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC Solid control’s line of mud cleaners offer both high performance and versatility for the operator.
This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.

mud cleaner
With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers. In all cases, DC Solid control’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.

mud cleaners
The first step in using a mud cleaner is to send the mud through a hydrocyclone, because it would be too thick for the cleaner to effectively work with. A hydrocyclone is a device that uses force to push purified mud through the top of the cyclone as thicker particles pass through the bottom section. Anything that goes through the bottom section then meets the mud cleaner.
You are welcome to call Dachuan Machinery to get more infos about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.

04Aug 2020

Mini Drilling Mud cleaner for HDD project

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Drilling fluids mud cleaner is the second or third stage drilling fluids solids control equipment in drilling fluids recycling system. This Mini cleaner will handle the solids particle after being treated by the first grade separation equipment. Following is the introduction of the Mini mud cleaner.

Mud cleaner

Work Process of Mud cleaner:

The weighted mud flows to the inlet head section of the desander and/or desilter entering the hydrocyclones for separation of particles. Mud leaving the underflow is further screened with fine mesh to separate larger particles allowing only barite-size particles to pass through the screen.

cleaners

Features of Mini Mud Cleaner:

High wear resistance: The cyclone uses special polyurethane with high wear resistance.
Uniform Pressure: Circular tower separation and feeding pipe with heavy caliber make cyclones have uniform pressure.
High Separation Efficiency: Tangent feeding and streamline design improve separation efficiency.
Multi-Purpose: The shale shaker for this item can be treated as level A shale shaker through tube shunt.
Easy to Handle: With digital control panel, you can use it and handle it as easy as possible.
Easy to Connect with Other Equipment: Mud cleaner could be easy to connect with other related solid control equipment to work together.

You are welcome to call Dachuan Machinery to get more infos about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.

10Apr 2020

How to choose a Suitable Mud cleaner when you have requirement

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Mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

Mud cleaner is a combination of desander and desilter and mounted over a shale shaker with a fine mesh screen. A mud is fed to the inlet of hydrocyclone to separate particles and the underflow passes to the fine mesh where in particles larger than barite are discarded and thrown away. It is the second and third phase cleaning equipment for a whole solids control system.

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How To Choose a Mud Cleaner: 

Mud flow: Mud cleaner mud flow is decided by desander & desilter size and qty. The desander cone normally choose 10 inch size and desilter cone choose 4 inch size. Once cone size is fixed, the mud flow will be fixed depending on cone qty.
Bottom shaker: The bottom shaker will work to dry solids out of desander & desilter cone nozzle. The larger shaker deck will help for dry product and smaller shaker deck will save cost.
Electrical standard: Different area may require different standard like IECEX, ATEX, UL, DGMS, etc. Before order any equipment, please confirm electrical standard.
Customized design: Cone size and qty can be customized design to reach different mud flow and performance.

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The mud cleaners and are available in different configurations to meet customer requirements. 2-panel, 3-panel or 4-panel shakers are available with desanders and and/or high-volume desilters. Our new hydrocyclones technology replaces the conventional desanders and desilters cones with significant benefits.

02Mar 2020

Buy DCQJ Series Mud cleaners from China Manufacturer

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DCQJ Mud Cleaner is the second stage and the third stagesolids control equipment which is a combination of Desander, Desilter and underflow shaker shaker. Comparing with
traditional separate Desander and Desilter, the mud cleaner has a higher cleaning function. The Underflow Screen equals another shaler shaker which receives the waste out from
the cyclone nozzle for additional processing. So that mud cleaner could recover more valuable drilling mud. Mud cleaner is the ideal device of the second class and the third
class solid control to treat the drilling mud.

mud cleaner

DCQJ Mud Cleaner Features & Benefits

1. Desander & Desilter & Shale Shaker 3 in one unit mud cleaner for compact footprint.
2. Polyurethane Material hydrocyclone for long life
3. Removable hydrocyclone assembly from mud cleaner skid for adjust to be a shale shaker.
4. Patent electric shaker deck angle adjustable while working, mechanical deck angle adjustment for backup application.
5. Patent tighten rubber sealing for mud cleaner shaker deck and screen for fine screen
6. Shaker bottom deck made from Stainless Steel for long service life.
7. Heat treatment on complete shaker deck for High G force operation.
8. Pretensioned Shaker screen for fast screen replacement.
9. Famous Brand Vibration Motors : IEC Ex, ATEX and UL Certified mud cleaner

The manifold of standard DCQJ mud cleaner could accept one-three ea 10” desander cones and eight-sixteen ea 4” desilter cones which could offer the treating capacity various
from 500GPM to 1500GPM. Anyhow, a customized quantity cone would be provided as per customer special request. DC mud cleaner can meet almost all needs for oil & gas well
drilling fluids treatment system and HDD Mud Recycling System.

In oilfield solids control system, mud cleaner is one type very efficient device in oil & gas drilling mud cleaning system. Drilling Mud Cleaners are one of the important
equipments for solids liqiud separation system. If you have any requirements please contact us freely.

28Oct 2019

Oil Drilling Rig DCQJ Mud cleaners for Sale

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DCQJ Series mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

The mud cleaner integrate a group of de-sanding cyclones and de-silting cyclones on one vibrating screen. The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.

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And the important part of the desander and desilter is the cyclone. The cyclone is made of wearing-resistant special polyurethane material, which has good performance in fluid erosion resistance. The feeding port is designed to have a round and smooth transition, beneficial for improved separation efficiency. It is smooth in structure and rational in design.

In oilfield solids control,drilling mud cleaners are very efficient for oil gas well drilling mud purification system.Mud Cleaners are one of the important equipment for solids liquid separation system.

DC has the full line of solids control equipment; client can get one stop procurement experience in DC Solids Control. Please feel to free to contact with DC once the request aroused.

06Jun 2019

3 Sets drilling mud agitator shipped to Indonesia

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Mud Cleaner is the second phase or the third phase solids control equipment, and it is the combination of desander, desilter and underneath shale shaker, so it can be called Desander and Desilter. Recent days, we shipped 3 sets mud cleaners to a Indonesia clients who is focus on drilling contract.

drilling mud cleaner

Mud cleaners are used to remove drill cuttings from drilling fluid, known as mud. The mud is a non-Newtonian fluid of variable viscosity that serves several purposes in drilling operations. Mud is used to drive the down-hole motor, cool the drilling bit, carry the drill cutting to the surface for disposal, and maintain hydrostatic balance in the well.

The mud cleaner is designed to remove the drill cuttings while allowing the weighted fillers of the mud, commonly barite, to stay suspended in the mud. The cuttings, consisting of solids greater than 74 to 105 micrometers, are filtered out in the staged process of the mud cleaner.

mud cleaners

The model of the mud cleaner  is DCQJ100X12/200×8 with the inlet capacity is 240m3/h. And With compact structure, small footprint and great efficiencty, it is the ideal choice as the second or the third phase solids control equipments. As the famous Mud Cleaner Manufacturer and Exporter in China, DC Solid control designs and manufacture the DCQJ Series Mud Cleaner for sale and customized the mud cleaner according to customers’ request.

18Mar 2019

In stocks The mud cleaners of China supplier

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Mud cleaners are just one of the many solids control and waste management offerings that BRANDT supplies to the oil and gas industry. Quality Management System is ISO 9001-2000 certified.

mud cleaners

Mud cleaners were first designed to remove fine drilled solids from weighted muds without excessive loss of barite and fluid. Their primary purpose now is to de-sand weighted muds. Due to advancements in fine screening at the flowline, the mud conditioner’s use in the weighted hole section is much more limited than in previous decades.

mud cleaner

Mud cleaners are the combination of desander, desilter and bottom deck shaker. Typically, multiple desander cones (12 in or 10 in) and desilter cones (4 in) are mounted above the screen deck of a shale shaker. The size of the solids (in microns) removed by these units is directly correlated to the size of the cone.

The larger the cone, the larger the size of the particle removed and vice-versa. The mud is fed first through the hydrocyclones, where it subsequently cascades down over the shale shaker. The remaining solids, including barite, are returned to the mud system.

21Jan 2019

Lower maintenance cost of drilling Mud cleaners

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Mud cleaners are two-stage solids control equipment that are composed of several hydrocyclones mounted over a vibrating screen, known as a shale shaker. Mud cleaners are used to remove solids from drilling fluid and act as 2nd and 3rd phase solids control equipment.

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Features of Mud cleaner:

Shaker: quick screen tensioning system with easy replaced bolts;explosion proof and rated continuous vibration motor;
AWD system: screen basket adjusted within -1°～+5°at 0.5° increment;
feeder box with inlet connection locates on back 10″,1MPa flange.
Desander cones are 10″ or 12″ hydraulic cones and manifold which are made of high-chromium iron while desiter cones are 4″ or 5″ hydraulic cones and manifold of polyurethane.
Desander, desilter and shaker can be used together to process drilling fluid and can also
perform operation independently according to site situations.
Convenient dismantlement and transportation of two parts.

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DC Solid control is a professional manufacturer of mud cleaner for more than 10 years. We have rich experience in design and manufacture all kinds of mud cleaners.

Please let me know your required treating capacity of mud cleaners, or shake types, we can proposed you a durable and lower maintenance cost mud cleaner for you.