Category Archives: Shale Shaker

Shale shaker is the first line solid control equipment for drilling fluid separation system. Mewhinle, there are many types of shale shaker produced by DC Solid control.
Linear motion shale shakers typically consist of steel shaker screen or fine mesh shaker screen with various mesh sizes, two vibration motors, pedestal lifting device and ect. In oilfield industry, linear motion shale shakers are widely used. DCS700-3 long vibration motor shale shakers are designed and promoted by world famous solids control maker.

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Advantages of DCS700-3 Linear motion shale shakers:
1. Hookstrip stainless steel PMD and PWP screens.shaker screen prolong its service life.
2. Designed for 3 or 4 panel screen according to users request.
3. Powered by two Famous Brand OLY Super G vibrating motors
4. Its manually operated, adjustable while drilling (AWD) mechanism, designed for quick, easy deck adjustment, operates from -1° to +5° on DCS700-3 shale shakers.

DCS700-3 shale shaker

DC Solid control is capable of providing customers with many solid control equipment, these are not the only types of shale shakers, we also produce all kinds of mud cleaners, 2 or 3phase decanter centrifuge, and drilling waste management. If you want to know about us, please contact me.

To be as a professional manufacturer of solid control manufacturer. DC Solid control can supply all kinds equipment for Oil and gas drilling site. We got the good feedback from our user this morning which is the 3 sets of Mud system to Oman drilling site last year.

shale shaker

Shale shaker is vital to the solids control system and is considered the “first line of defense”. Shale shakers act by removing solids from drilling fluid as the mud passes over the surface of a vibrating screen. Particles smaller than the openings in the screen pass through the holes of the screen along with the liquid phase of the mud. Particles too large to pass through the screen are thereby separated from the mud for disposal. Without proper screening of the drilling fluid during this initial removal step, downstream equipment will experience reduced efficiency and effectiveness. The downstream hydrocyclones and/or centrifuges (if elected) will simply be overloaded beyond their design capacity.

shale shakers

Features& Benefit of DC shale shakers:
Adjustable High G force for primary solids control or cuttings drying.
Heat treatment on complete shale shaker deck.
Vibrating Motor: IEC Ex, ATEX and UL Certified
Electrical components: SIEMENS, Schneider Brand
Shale Shaker Bottom Deck Material:Stainless Steel
Wedge type design for easy and quick screen replacement
Electric Shaker Deck angle adjustable while working

Our factory and company are Quality Management System ISO 9001-2000 certified. DC Solids Control operate international oil gas drilling mud separation system sales,service,manufacturing,distribution service. Buy Linear motion shale shaker from China manufacturer. Your best shale shaker deal starts here.

Shale shaker is first phase solids control equipment in drilling fluids processing system, also known as key solids control equipment in drilling mud system, shale shaker decides performance of the whole solids control system. DC Solids Control can design double shakers and triplicate shakerson single skid according to clients’special requirements and also supply relevant connecting manifold.

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Recent days, we finished the production of a shale shaker production which is analogous to Mongoose PT shale shaker with dual motion types. We know immediate improvement in the quality of our solids control. MONGOOSE PT shaker performance easily justified replacing the remaining shakers; combined performance reduced our waste disposal costs by more than 40%. Moreover, our mud costs were reduced by more than 25%.

shale shaker

Features of DC shale shaker

1 Quick lock( wedge technology operation)
2 Adjustable while drilling (AWD) mechanism enable faster and easier deck angle changes., adjustment from1 degree down hill to .5 degree up hill.
3 Large screen area: 2.72m2
4 Large treating capacity: 600gpm
5 High G force, max 7.5G, and it is adjustable
6 ISO and API certified

DC Dual motion motion shale shaker absorbed advanced tech at home and abroad ,and integrated DC own design. DC complete series shale shaker can meet customers’ variable demand. Clients feedback proved the advantages of this kind of shale shaker: high G-force, wide screen area, compressed structure, cost-effective, etc.

Shale shaker is the first stage in solid control system. DCS700-3 shale shaker is a typical model produced by DC Solid control manufacturer. The motor of DCS shale shaker is 2*1.72kw. And the treating capacity is 110m3/h or 440/572GPM

In recent days, we have many inquires of DCS700-3 shale shaker, and we all have the further communication.
Features of DCS 700-3 shale shaker.

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The materials of DCS700-3 shale shaker is the GB steel from Beijing Shougang company limited, shanghai baogang Iron and steel Co.,ltd. and Tangshan Iron and steel Co.,ltd. The vibration motor is from the Italia joint venture company. The area of shale shaker and handing capacity are large, the treatment effect is excellent.

Our DCS shale shaker is same with a famous Brand. And our DCS700-3 shale shaker has the good treating capacity with the famous brand one. Besides our shaker is much cheaper than theirs. So use DCS700-3 shale shaker is your good choice.

shale shaker

In conclusion, there are many similarities between DCS 700-3 and the famous brand shale shaker. So when you need  the shale shaker, you can contact DC solid control, we can according to the the famous brand shale shaker manufacture the DCS700-3 shale shaker. Welcome the majority of users to choose DC Solid control.

Shale shaker is the first level in drilling mud solid phase control system, dispose the mud which carrying large drilling cuttings returned from the well and enter into the second separation equipment. And the main problem is screen replacing, follows are the how to install and correctly adjust the screen.

1.The screen can be used alone, and also can be used duplex and more screen connection. According to users’ requirements to manufacture the inlet mud manifold.
2.Installation and replacement of the screen.

Screen is a more expensive quick-wear part in the equipment, the installation quality is directly influence its service life. Screen adopts bolts tighten device.

Notice: when operation, firstly tighten the right (viewing from discharging sand mouth) makes the screen outboard clamp the limited block which in the bottom of spiral hole, the three bolts should all firstly fix the middle one and make it is more uniformity. The bolt is the dedicated, when replace in the field we must carefully operate and avoid to lose.

shaker screens
3.Adjustment of the screen box dip angle.
When mud displacement is oversize or viscosity is overtop, screen will running mud, this moment we must rapidly adjust screen box dip angle. The size of dip angle is according to don’t run mud o be as the best. The shale shaker screen box dip angle can be adjusted according to requirements, from -1°, 0°, 1°, 2°, 3°, 4°, 5°. When adjust it, first take out the archivierungen, then use lead screw adjust it to make screen box dip angle changed, insert the dowel after adjusted. When screen box works, the mud must filled up above 3/4 of screen surface, if it is not filled up 3/4 of screen surface which is show that screen is too coarse. In order to improve purification effect, we must replace fine mesh screen at this times.
4.The fixed of the screen box in transportation process.

In order to avoid shale shaker damaged in transport process, Notice: the locking lathedog must be locked to make screen box and foundation don’t have relatively vibration in transport process; before start operation we must open the locking lathedog, otherwise will make equipment badly damaged.

shale shaker
5.The maintenance of screen surface.

Before every stop screen, it should be idling 5-12 minutes, meanwhile use pure water wash the screen. Pershift should uses water (summer) or steam (winter) washes screen surface and screen shoe at least. Screen and screen shoe can’t have too much sediment. Especially the mud with the big viscosity, density or use above 60 mesh screen. Otherwise, the viscous materials or after the fine sand is dry up on the screen will blocking the screen holes, when re-start shale shaker will decrease screen filtering effect and must run mud and cause the unnecessary loss.

Shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75 μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment for further treatment. It’s used in many industries, such as oil and gas drilling, coal cleaning(CBM), horizontal directional drilling (HDD), mining, etc.

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Main features of our mud shale shaker:

Hopper type feed mode reduces feed speed.
Martin or OLI vibration motor.
Screen box angle is mechanical and adjustable.
Wedge-type compaction device facilitates fast replacement of screen.
Schneider or Siemens electrical components.
Overall heat treatment, long time work.
Vibration strength is 7.5G, adjustable.

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DCS shale shaker absorbed advanced tech at home and abroad ,and integrated DC own design. DC complete series shale shaker can meet customers’ variable demand. Clients feedback proved the advantages of this kind of shale shaker: high G-force, wide screen area, compressed structure, cost-effective, etc.

DC Solids Control can manufacture balanced elliptical shale shaker, high quality liner shale shaker, drying shale shaker. We can meet customers’ variable requirements. Clients feedback proved the advantages of our shale shaker in international market. Welcome to contact with us for more details.

 

The DC Solid control, 3 and 4 Panel Linear motion shale shakers meet the needs of solids separation in a large number of different industries. To name a few, Drilling, (whether it be used in Oil and Gas as a primary or drying shaker, Water Well, or HDD), Dredging, Mining and Dewatering for waste disposal.

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Our success in separating unwanted solids from fluids, as well as reclaiming valuable solids that in the past have been costly and wasteful to dispose of. Our company provide you low operating cost and high production with minimum maintenance.

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Additional features of the DCS shale shaker:
• All high wear area of the basket are manufactured from 316 Stainless Steel.
• Quick and simple screen replacement is accomplished with rapid change screen wedges
• Double Life has designed these baskets to accept popular types of screens such as flat and corrugated types of panels.
• The new basket has all the features of our standard AWD III, now can be fitted for pre-tensioned screens
• The screens used in this PT basket are readily available throughout the oil field.
• Modular design: same basket can be used for flowline, mud cleaning, and/or drying application

In the end, I would like to let you know more us.Our company is located in Tangshan, the iron city hebei province,China. So if we have the opportunity to cooperate together,we sincerely invite you to visit us. Here we will show you many attractions.

Most recyclers today use orbital, elliptical or linear motion shakers, and each has a place in different drilling scenarios. With that being said, linear motion shakers generate high G-Forces and are especially effective in shallow formation sections where high-volume, heavy solids are encountered, and have the ability to remove the solids quickly.

shale shaker

When choosing a linear shaker for your mud system, look for a long runway (area of length from the front of the shaker to the end where the cuttings dump off). The longer length shaker bed allows extra time for solids to separate from the liquid, and result in drier solids leaving the mud system for disposal. You can also increase the angle of the shaker bed by five degrees to further increase the travel time of the solids.

shakers

Proper shaker screen selection enhances the results of the mud recycler, and, combined with the G-Force of the shaker, works in tandem to maximize solids dryness. In the past, shaker screens were sized by mesh size.

Example: 40 mesh screen had 40 openings per square inch of screen area. As a measurement, this left room for a lot of unknown variables, including questioning what gauge wire was used in the manufacture of the screens. The wire gauge altered the size of openings on the screen surface and resulted in changing the size of the solids that the screen could pass or “cut.”

DC Solid control is professional and famous the drilling fluid shale shaker manufacturer in China. and have DCS series drilling fluids shale shaker for sale: linear motion shale shaker, balanced elliptical shale shaker, double-deck shale shaker, triplicate shale shaker, VFD shale shaker, High-G force shale.

shakers

Shale shakers are the most important and easiest to use solids removal equipment. In most cases, they are highly cost-effective. However, if shale shakers are used incorrectly, the remaining solids removal equipment will not perform properly.

A shale shaker can be used in all drilling applications where liquid is used as the drilling fluid. Screen selection is controlled by the circulation rate, shaker design, and drilling fluid properties.

shale shaker

China manufacturer DC Solids Control offer the world with drilling mud shale shaker equipment. We are an exporter of drilling fluid shale shaker for Indian, Russian,middle east.etc. Oilfield Company of the United States and Century Int’l Oilfield Equipment LLC of the United Arab Emirates etc. choose us as supplier. If you want to buy solid control equipment please feel free to contact us.

 

 

Shale shakers are components of drilling equipment used in many industries, such as coal cleaning, mining, oil and gas drilling.

They are considered to be the first phase of a solids control system on a drilling rig, they are used to remove large solids also called cuttings from the drilling fluid, more commonly called “Mud” due to its similar appearance.

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Drilling fluids are integral to the drilling process and, among other functions, serve to lubricate and cool the drill bit as well as convey the drilled cuttings away from the bore hole. These fluids are a mixture of various chemicals in a water or oil based solution and can be very expensive to make.

For both environmental reasons and to reduce the cost of drilling operations, drilling fluid losses are minimized by stripping them away from the drilled cuttings before the cuttings are disposed of.

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This is done using a multitude of specialized machines and tanks.

Shale shakers are the primary solids separation tool on a rig. After returning to the surface of the well the used drilling fluid flows directly to the shale shakers where it begins to be processed. Once processed by the shale shakers the drilling fluid is deposited into the mud tanks where other solid control equipment begin to remove the finer solids from it.