Category Archives: Mud Agitator

DCJBQ Series Mud Agitators are used for agitating mud slurry for obtaining consistency through proper blending in flow controlled applications.

DCJBQ Mud Agitators have been designed keepingin mind the oilfield’s most severe mud mixing conditions at any weight. It’s rugged and sturdy design requires lower maintenance. Mud Agitators are highly energy efficien.

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DC have compact design and their low profile reduces headroom requirements providing more layout space on top of the tanks for other equipment. The low center of gravity ensures stability and safety should sudden shock loads be encountered by the Impeller.

mud agitator

DC Mud agitators are available in four models ranging from 2.2kw to 15kw. Impellers range from 20″ to 52″ and are available in , Canted, Flat or Turbine blade design.

DC Factory has 20 sets non-paint JBQ7.5 mud agitator. This mud agitators will be used in ZJ3000 drilling rig site. Mud agitators are an important part of the mud solids control system. DC offers a variety of motor and impeller sizes to fit specific tank configurations.

More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the revolution is steady、it works reliablely and has great merit.

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All DC agitators feature a “C” face motor coupled to a rugged oilfield gearbox, which eliminates misalignment and troublesome couplings. This configuration promotes longer motor and gearbox bearing life. DC uses a Helical-Bevel gear unit to turn the impeller.

mud agitator

Common model of DC mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.The drilling mud agitator is an important components for DC Solids Control drilling fluids processing system.

 

Acooring to 15 days production. DC Solid control finished an order of 25 sets JBQ15 Drilling Mud Agitator For Pakistan users. This morning, the mud agitators were delivering to port.

To keep both the mud uniformity and the suspension of solids, the mud agitator is used to agitate the mud consecutively and reliably.This agitator agitates the mud to make cuttings, silt and sand pass the solids control system without being precipitated onto the tank bottom.

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Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control sys

JBQ series mud Agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator has the advantage of compact structure so it occupies small area.

mud agitator

More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the revolution is steady、it works reliablely and has great merit. Common model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.The drilling mud agitator is an important components for DC Solids Control drilling fluids processing system.

DCJBQ Mud Agitator combines compact design with high torque performance levels necessary for a uniformly suspended flow of drilled solids throughout the mud systems.

Powered by 1500RPM (4 pole) explosion proof motor and connected through heavy duty gear reducer, this mud agitator transfers high torque at RPM to Impeller to perform the most severe mud mixing conditions.

mud agitator

Impellers are available in three types viz. six blade mixed flow turbine type, four blade axial flow type and three blade twisted profile type to achieve highest performance in different site and mud conditions.

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Gear reducers are worm type or helibevel type depending on the choice of the user. Standard models are available in 20 H.P. & 10 H.P. capacity.

5 H.P. Chemical Mixer with inline gear reducer of 15:1 reduction with stainless steel impeller and impeller shaft is provided along with 5’ X 5’ X 6’ treatment tank is a single unit.

Please contact us today to learn more about our mud agitators. For quote request please provide the following information: Tank Dimensions, Mud Weight Range, Horsepower, Impeller Size, Shaft Length.

DC Machinery finished a order of 12 sets JBQ7.5 mud agitators for Turkey clients who was already placed the second order of mud agitators from DC Machinery. The first order is 16 sets JBQ5.5 in the mid of 2014. The clients thought our mud agitators have good performance, and lowest line price compared with other suppliers.

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The mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly.

Features of DCJBQ Mud agitators:
1. Mud agitator using circular cylindrical worm reducer, shaft section for the circular cylindrical worm, turbine profile for turbine phase conjugate circle. The bump tooth close reliable performance, high efficiency, compact structure.
2. The speed reducer and explosion motor combination, easy maintenance, suitable for harsh field conditions used.
3. The user can choose according to the site condition single or double impeller, according to the tank depth increase stirring shaft of centralizer.
4. Motor placed in a horizontal position, installation, adjustment, easy to change. 5. 7.5 kW above mud agitator using turbine worm reduction drive, has the transmission torque, smooth operation, reliable work, etc advantages.

mud agitator

DC Machinery also can customize different type mud agitators, such as , vertical or horizontal, the length of the shaft, explosion-proof motor and ect. If you want to know more about it. Please feel free to contact us.

DC Solid control shipped many sets mud agitator and sand pump in the first working day. Firstly thanks to my Indonesia cliens agreed delivered the goods after Chinese spring festival.

The mud agitators in the order

This order totally includes 12 sets mud agitators, there are 4 sets JBQ7.5 Mud agitators and 8 sets JBQ15 mud agitators. All the shaft of the agitator equipped the stabilizer to ensure the stability during working.

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The sand pumps in the order

This order include 6 sets sand pump. The model is SB6x8-13 with 55kw motors. The sand pump mainly feed for desander and desilter. The sand pumps adopt international advanced level of high wear – resistant hard alloy mechanical seal , has a long service life . And auxiliary seal use packing seal , to prevent accidents.

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All drilling mud equipment produced by DC Machinery is certified with API Standards and motors are explosion-proof. Besides that all component of each mud equipment use China and International famous brand. We also can customized specifical equipment according to different users demand.

Mud Agitator is widely used in the mud solids control system. Mud Agitator is used in mud systems to suspend solids and maintain homogeneous mixture throughout the system. At this week, we free to shipped 2 sets mud agitator for our old clients in Russian.

The JBQ15 Mud agitator is a double-reduction helical gear designed primarily for applications requiring more than 15 horsepower. Up to 95% mechanical efficiency helps reduce horsepower requirements. The 1:1 ratio of height-to-width of both horizontally mounted drive designs results in a low center of gravity and requires less overhead space.

mud agitator

Both DC horizontal and vertical drive configurations are available for all sizes of mud agitators. The horizontal drive is designed for installations having limited space above the mud tank. The vertical drive agitator employs and all helical gearing system, the horizontal drive utilises a helical bevel system to drive the agitator shaft.

DCJBQ series agitator has been the industry standard for many years. Its rugged design, simplicity and dependability have made it the preferred choice of a majority of operators and contractors. The low profile of horizontal agitators reduces headroom requirements.

The impeller of mud agitator is secured to the shaft by a locking plate and prevented from rotating by a key inserted into the impeller shaft. SCL recommend that the impeller vertical location on the shaft is determined as a height from the tank bottom corresponding to the impeller diameter times 0.75. For example a 20” impeller should be mounted 15” above the bottom.

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Mud agitator Impellers are available in diameters ranging from 20” to 52” to meet the needs of the specific size of mud tanks. The impeller diameter is generally determined by the size of the tank. Larger or deeper tanks employ dual impeller units having a secondary impeller mounted closer to the mud surface. The impeller is mounted on the shaft using a taper lock bushing. A key is inserted in the impeller shaft and locks the impeller to the shaft to prevent rotation.

The straight blade configuration disperses mud laterally while the canted impeller blade adds a vertical component to the mixing process. Canted impeller blades are recommended for near the bottom of tanks more than 5” deep, or where other forces of flow factor may be absent in the tank.

Shafts and Impellers can be constructed from different materials including Stainless Steel and Hardox.

Mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly. To be as a professional manufacturer of solid control equipment company, DC Solid control designs many models mud agitators, such as JBQ2.2, JBQ5.5, JBQ7.5, JBQ11, JBQ15.

mud agitator

DCSJBQ Series Mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.

agitators

Mud agitator using circular cylindrical worm reducer, shaft section for the circular cylindrical worm, turbine profile for turbine phase conjugate circle. The bump tooth close reliable performance, high efficiency, compact structure. Usually, more than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission, the revolution is steady, it works reliably and has great merit.

DC give full consideration to improve the mud agitator performance, through a large number of application based on the practice of developed, high efficiency, stirring intensity big, maintenance convenient highly competitiveness in the market of mud agitator.

To keep both drilling mud uniform and solid particle suspension, mud agitator is used to agitate the mud consecutively and reliably. It is furnished with an up-to-date SEW gear reducer featured by high driving efficiency, compact structure, low noise level, reliable quality and easy maintenance. Therefore, it is a reliable product of agitating the mud.

Mud agitator keep drilling fluid uniformity and make solid phase particles suspension. It is used to drilling fluid agitate and mix, in order to prevent drilling fluid solid phase deposit in tank type circulating system, make drilling fluid performance is steady and mixing uniform.

mud agitators

Mud agitator uses cycloidal reducer under the 5.5kw, mud agitator is used in oil drilling fluid agitate, the structure is compact, the cover area is small, under 7.5kw drilling fluid mud agitator use turbine worm reduction drive, the transfer torque is big, operation is smooth, the work is reasonable. The common use model of mud agitator is JBQ5.5, JBQ7.5, JBQ11 and JBQ15.

Characteristics of mud agitator

1 Using arc and cylindrical worm reducer, shaft section is arc cylindrical worm, the turbine profile is worm.
2 Using reducer combine with explosion proof motor, the maintenance is convenient, it adapts to the bad working condition of field.
3 The agitating strength is big, sweep range is wide and decrease the starting resistance moment.
4 The motor is installed level, installation, adjustment and replace is convenient.

7.5 kW above mud agitator using turbine worm reduction drive, has the transmission torque, smooth operation, reliable work, etc advantages. DC is a professional manufacture solid control equipment in china. We will provide our client high quality products with most reasonable price, at the same time we also sincerely offer the high level after sales service for any home or abroad clients. We still adhere to the concept of creating the maximum values and the satisfaction for our clients.