Category Archives: Mud Agitator

DC Solid control shipped many sets mud agitator and sand pump in the first working day. Firstly thanks to my Indonesia cliens agreed delivered the goods after Chinese spring festival.

The mud agitators in the order

This order totally includes 12 sets mud agitators, there are 4 sets JBQ7.5 Mud agitators and 8 sets JBQ15 mud agitators. All the shaft of the agitator equipped the stabilizer to ensure the stability during working.

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The sand pumps in the order

This order include 6 sets sand pump. The model is SB6x8-13 with 55kw motors. The sand pump mainly feed for desander and desilter. The sand pumps adopt international advanced level of high wear – resistant hard alloy mechanical seal , has a long service life . And auxiliary seal use packing seal , to prevent accidents.

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All drilling mud equipment produced by DC Machinery is certified with API Standards and motors are explosion-proof. Besides that all component of each mud equipment use China and International famous brand. We also can customized specifical equipment according to different users demand.

Mud Agitator is widely used in the mud solids control system. Mud Agitator is used in mud systems to suspend solids and maintain homogeneous mixture throughout the system. At this week, we free to shipped 2 sets mud agitator for our old clients in Russian.

The JBQ15 Mud agitator is a double-reduction helical gear designed primarily for applications requiring more than 15 horsepower. Up to 95% mechanical efficiency helps reduce horsepower requirements. The 1:1 ratio of height-to-width of both horizontally mounted drive designs results in a low center of gravity and requires less overhead space.

mud agitator

Both DC horizontal and vertical drive configurations are available for all sizes of mud agitators. The horizontal drive is designed for installations having limited space above the mud tank. The vertical drive agitator employs and all helical gearing system, the horizontal drive utilises a helical bevel system to drive the agitator shaft.

DCJBQ series agitator has been the industry standard for many years. Its rugged design, simplicity and dependability have made it the preferred choice of a majority of operators and contractors. The low profile of horizontal agitators reduces headroom requirements.

The impeller of mud agitator is secured to the shaft by a locking plate and prevented from rotating by a key inserted into the impeller shaft. SCL recommend that the impeller vertical location on the shaft is determined as a height from the tank bottom corresponding to the impeller diameter times 0.75. For example a 20” impeller should be mounted 15” above the bottom.

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Mud agitator Impellers are available in diameters ranging from 20” to 52” to meet the needs of the specific size of mud tanks. The impeller diameter is generally determined by the size of the tank. Larger or deeper tanks employ dual impeller units having a secondary impeller mounted closer to the mud surface. The impeller is mounted on the shaft using a taper lock bushing. A key is inserted in the impeller shaft and locks the impeller to the shaft to prevent rotation.

The straight blade configuration disperses mud laterally while the canted impeller blade adds a vertical component to the mixing process. Canted impeller blades are recommended for near the bottom of tanks more than 5” deep, or where other forces of flow factor may be absent in the tank.

Shafts and Impellers can be constructed from different materials including Stainless Steel and Hardox.

Mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly. To be as a professional manufacturer of solid control equipment company, DC Solid control designs many models mud agitators, such as JBQ2.2, JBQ5.5, JBQ7.5, JBQ11, JBQ15.

mud agitator

DCSJBQ Series Mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.

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Mud agitator using circular cylindrical worm reducer, shaft section for the circular cylindrical worm, turbine profile for turbine phase conjugate circle. The bump tooth close reliable performance, high efficiency, compact structure. Usually, more than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission, the revolution is steady, it works reliably and has great merit.

DC give full consideration to improve the mud agitator performance, through a large number of application based on the practice of developed, high efficiency, stirring intensity big, maintenance convenient highly competitiveness in the market of mud agitator.

To keep both drilling mud uniform and solid particle suspension, mud agitator is used to agitate the mud consecutively and reliably. It is furnished with an up-to-date SEW gear reducer featured by high driving efficiency, compact structure, low noise level, reliable quality and easy maintenance. Therefore, it is a reliable product of agitating the mud.

Mud agitator keep drilling fluid uniformity and make solid phase particles suspension. It is used to drilling fluid agitate and mix, in order to prevent drilling fluid solid phase deposit in tank type circulating system, make drilling fluid performance is steady and mixing uniform.

mud agitators

Mud agitator uses cycloidal reducer under the 5.5kw, mud agitator is used in oil drilling fluid agitate, the structure is compact, the cover area is small, under 7.5kw drilling fluid mud agitator use turbine worm reduction drive, the transfer torque is big, operation is smooth, the work is reasonable. The common use model of mud agitator is JBQ5.5, JBQ7.5, JBQ11 and JBQ15.

Characteristics of mud agitator

1 Using arc and cylindrical worm reducer, shaft section is arc cylindrical worm, the turbine profile is worm.
2 Using reducer combine with explosion proof motor, the maintenance is convenient, it adapts to the bad working condition of field.
3 The agitating strength is big, sweep range is wide and decrease the starting resistance moment.
4 The motor is installed level, installation, adjustment and replace is convenient.

7.5 kW above mud agitator using turbine worm reduction drive, has the transmission torque, smooth operation, reliable work, etc advantages. DC is a professional manufacture solid control equipment in china. We will provide our client high quality products with most reasonable price, at the same time we also sincerely offer the high level after sales service for any home or abroad clients. We still adhere to the concept of creating the maximum values and the satisfaction for our clients.

DC mud agitator has high efficiency and wide usage, compact structure, big intensity stirring, easy maintenance and other significant advantages.

Application

The movable type mud agitator is mainly used in mine avoiding fire, put on a fire and injecting mud, it is belong to mine under well prevent fire and put on fire special equipment.

mud agitator

Structure 

The movable type mud agitator is made of rack, agitating tank, reducer, impeller mud, mud pump, mud pump motor, control cabinet and swivel caster. The agitating tank, mud pump, mud pump motor and control cabinet are all installed on the rack, there are many swivel casters are installed on the under part of the rack. Agitating motor and reducer is installed the up part of agitating tank, the reducer under part install impellers, there are outlet mud hole on flank of agitating tank under part. The injection mud mouth of mud pump connected with outlet mouth of agitating tank, the outlet mouth of mud pump connected with mud pipeline, mud pump motor matched install with mud pump.

Characteristics

Movable agitator is a kind of mine put on fire equipment of control agitating integration. It has the characteristics of conveniently move, connecting easy, put on fire fast, the source of injection mud material is wide and the cost is lower can meet the different fire type and use the different extinguish material.

Mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly.

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JBQ series mud Agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator  has the advantage of compact structure  so it occupies small area. More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the  revolution is steady、it works reliablely and has great merit. Common   model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.The drilling mud agitator is an important components for DC Solids Control drilling fluids processing system.

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The oilfield mud tank agitator is configured with an explosion-proof motor, reduction gearbox, impeller, and shaft with assembly bushings. Canted blade impeller are commonly used.  Horsepower, mechanical configuration, impeller diameter, number of impeller and shaft length are customized to tank dimensions and maximum mud weights. Here is a list of our recommended configuration.

The mud agitator with canted blade impellers are introduced to most drilling mud tank system. The effective mixing and agitating performance help maintain proper mud characteristics. Our quality manufactured heavy duty and easy operation agitators are the best choice for your drilling mud tank agitation system.

Mud agitator is part of the drilling fluids solids control equipment, which is mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids. High Efficiency Mud Agitators range from 3hp to 20hp and are standard off the shelf units.

All DC Solid control mud agitators feature a brand motor coupled to a mud agitator rugged oilfield gearbox, which eliminates misalignment and troublesome couplings. This configuration promotes longer motor and gearbox bearing life. This highly efficient gearbox offers a 95% power transfer, which is approximately 30% more than a worm drive gearbox.

mud agitators

Explosion-proof motor of mud agitator:

The motors DC Solids Control used is brand motors in China, and as you required, we choose different types of motors for the agitator.

Shaft of mud agitators:

Manufactured of solid, mild steel bar, the shaft is coupled to the gear reduction assembly with a rigid coupling. All shafts are keyed at the bottom for adjusting the height of the impeller. Depending on the model, shaft diameters range from 1 3/4 to 3 1/2 inches. agitator impeller Shaft length is determined by tank depth and should be carefully reviewed before ordering.

Impeller of mud agitators:

Impellers range in size from 24″ to 52″ and can displace over 18,000 gpm. The canted blade impeller , used in tanks deeper than five feet, promotes axial as well as radial flow.

7.5 kW above mud agitator using turbine worm reduction drive, has the transmission torque, smooth operation, reliable work, etc advantages. DC give full consideration to improve the mud agitator performance, through a large number of application based on the practice of developed, high efficiency, stirring intensity big, maintenance convenient highly competitiveness in the market of mud agitator.

All personnel responsible for the installation, operation and maintenance of this equipment should read the following safety precautions to prevent injury to personnel or equipment damage.

Turn off power, engage lock out, and tag out before performing any maintenance to this agitator. Don’t perform any maintenance or service on the motor before disconnecting the power source.

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Discharge all capacitors before servicing motor.
Electrical repairs should be performed by trained and qualified personnel only.
Serious injury could result if safe electrical procedures and instructions are not followed.

Inspect the unit regular, and replace worn of damaged components only with the parts supplied by the original equipment manufacturer.

mud agitator

Always keep hands and clothing away from moving parts.
The agitator gearbox has a designated gear ratio to maximize the suspension of solid in solution. This gear ratio greatly increases the torque that is transmitted to the impeller. Never attempt to stop or retrieve any object that has fallen into the agitator tank.

Mud agitators should be locked out and tagged out before entering a mud tank for any reason.

 

Mud agitator, also called drilling mud agitator, which can be used widely in various applications, including drilling mud mixture, chemical agitating, food or beverage, etc. It will be mounted on mud tanks or set right over mud pit.

Mud agitator

Mud agitator is combined with reducer and explosion-proof motor, easy to maintain and suitable to be used in harsh working conditions. It has a high stirring intensity and a wide range impact on drilling fluids, and it effectively reduces the starting resistance moment. Motors range from 5 to 30 HP and may be supplied in several power configurations.

mud agitators

Features of DC design mud agitators
Oversized shaft bearings are used for longer gearbox life and lower maintenance requirements.
Cast iron housings are one-piece, reinforced and ribbed for extra strength.
Detachable impeller shaft for ease of servicing without disassembling unit.
Simple mounting. Agitator base rests on tanks structural cross beams held by six bolts.

DC give full consideration to improve the mud agitator performance, through a large number of application based on the practice of developed, high efficiency, stirring intensity big, maintenance convenient highly competitiveness in the market of mud agitator.