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Mud cleaning system normally we call it 4 phases solids control equipment, including the first phase solids control control with the shale shaker for solids up of 100 microns, and secondary solids control desander for solids up 50 microns, and the thrid solids control desilter unit to remove solids above 20 microns, the fourth solids control decanting centrifuge to separate solids of 2-7 microns.

solid control system

The Main Solids Control Equpment

Primary Solids Control High G Shale Shaker with Ajustable G force and Deck Angle Adjustable While Operation.
Secondary Solids Control Equipment Mud Cleaner or Desander Desilter of PU material Cones for Longer Life.
PLC and Variable Speed Decanting Centrifuge to Control the Fine Solids and handle barite recovery.
Tunstone Carbide Tiles protection for the Screw Conveyor of the Centrifuge. The Centrifuge Bowl is made from Duplex Stainless Steel by Centrifugal Force which is
better than SS316.
Mission Type Centrifugal Pumps to Allow you easier for spare parts.

Funtion of Solids Control

The solids control system utilized physical method to remove solid particles from the drilling mud to ensure the performance of drilling mud, and reduce the occurrence of drilling accident. Effectively save drilling costs and maximize economic benefits.

The mud cleaning system can used in oil& gas drilling, trenchless, HDD, CBM and ect. Contact us if you have interest with it.

 

To be as a professional manufacturer of solid control manufacturer. DC Solid control can supply all kinds equipment for Oil and gas drilling site. We got the good feedback from our user this morning which is the 3 sets of Mud system to Oman drilling site last year.

shale shaker

Shale shaker is vital to the solids control system and is considered the “first line of defense”. Shale shakers act by removing solids from drilling fluid as the mud passes over the surface of a vibrating screen. Particles smaller than the openings in the screen pass through the holes of the screen along with the liquid phase of the mud. Particles too large to pass through the screen are thereby separated from the mud for disposal. Without proper screening of the drilling fluid during this initial removal step, downstream equipment will experience reduced efficiency and effectiveness. The downstream hydrocyclones and/or centrifuges (if elected) will simply be overloaded beyond their design capacity.

shale shakers

Features& Benefit of DC shale shakers:
Adjustable High G force for primary solids control or cuttings drying.
Heat treatment on complete shale shaker deck.
Vibrating Motor: IEC Ex, ATEX and UL Certified
Electrical components: SIEMENS, Schneider Brand
Shale Shaker Bottom Deck Material:Stainless Steel
Wedge type design for easy and quick screen replacement
Electric Shaker Deck angle adjustable while working

Our factory and company are Quality Management System ISO 9001-2000 certified. DC Solids Control operate international oil gas drilling mud separation system sales,service,manufacturing,distribution service. Buy Linear motion shale shaker from China manufacturer. Your best shale shaker deal starts here.

Batch of solid control equipment had finished the production and prepare to packed up for shipping Egypt by sea. DC Solid control has 1 sets solid control system used in Egypt drilling field for about 2 years. And runing well of all equipment, so the clients want to oerder one set to replaced build a new project.

mud equipment

This solid control order mainly has shale shakers, mud cleaners, decanter centrifuges, mud agitators, centrifugal pumps, mud agitators, jet mud mixer and ect. That are include all the equipment to realize the mud recycling system.

solid control equipment

DC Solid control is a company focuses on solids control systems‘ production, sales and after-sales maintenance service. We have professional works to assit filed instalation and commissioning. DC Solids Control systems include all kinds of mud cleaning equipments with high quality, such as mud shale shaker, mud cleaner, mud centrifuge, mud agitator, etc.

The most business of DC Machinery is the overseas. Meanwhile, DC Machinery solid control system can also used in HDD, CBM, and water well drilling. If you have dirt mud can’t process, please contact us, you will get the cost solutions.

 

Desander is solids control equipment with a set of desander cyclone to separate sand from drilling mud in drilling rigs&peroid; Yesterday, DC Solid control shipped a set of desander mud tank system to Malaysia clients used for building construction field.

DC desander is the second class and the third class solid control equipment to treat the drilling fluid. According to the size of the cone diameter, it is divided into Desander and Desilter. Usually the cone diameter is more than 6″is called Desander, and used as the second-control equipment in drilling operation. We commonly used 8 “and 10″ cones desander to separate solid-phase particle size 47-76μm in the drilling fluids.

desander tank

The reason to use desander unit is that building constructio in common soil with the presence of water table, generally require the use of a short temporary steel casing and a drilling fluid as static suspension to provide support to the surrounding soil while excavating the pile and until complete backfill of the pile excavation with concrete, in order to prevent cave-in of the excavation and destabilizing the surrounding soil formation. DC desander tank system is to separate the sands from the drilling fluids and recycling the drilling fluids for use.

desander

The DC Desander tank system is innovative products for drilling fluids cleaning. The traditional desander desitler without Shale Shaker is only available for unweighted drilling mud.The traditional desander is oversized for some applications,and the desander is relatively more expensive. The innovative DC desander mud tank system is an ideal option for both weighted and unweighted drilling mud with the most cost effective solution for drilling. Further more, the DC mud desander is the best choices for small mud system for HDD,CBM, water well drilling, mining exploration industry etc.

Shale shaker is first phase solids control equipment in drilling fluids processing system, also known as key solids control equipment in drilling mud system, shale shaker decides performance of the whole solids control system. DC Solids Control can design double shakers and triplicate shakerson single skid according to clients’special requirements and also supply relevant connecting manifold.

shakers

Recent days, we finished the production of a shale shaker production which is analogous to Mongoose PT shale shaker with dual motion types. We know immediate improvement in the quality of our solids control. MONGOOSE PT shaker performance easily justified replacing the remaining shakers; combined performance reduced our waste disposal costs by more than 40%. Moreover, our mud costs were reduced by more than 25%.

shale shaker

Features of DC shale shaker

1 Quick lock( wedge technology operation)
2 Adjustable while drilling (AWD) mechanism enable faster and easier deck angle changes., adjustment from1 degree down hill to .5 degree up hill.
3 Large screen area: 2.72m2
4 Large treating capacity: 600gpm
5 High G force, max 7.5G, and it is adjustable
6 ISO and API certified

DC Dual motion motion shale shaker absorbed advanced tech at home and abroad ,and integrated DC own design. DC complete series shale shaker can meet customers’ variable demand. Clients feedback proved the advantages of this kind of shale shaker: high G-force, wide screen area, compressed structure, cost-effective, etc.

DC dewatering decanter centrifuge is GW series decanter centrifuge with beach angle of 11 degrees. DC GW series decanter centrifuge is usually used dewatering and thickening purpose. It is widely used for maximum dewatering requirements of municipal and industrial wastewater sludge.

Today we shipped a set of DCLW350-1200 decanter centrifuge to pakistan used for wastewater treatment. The dewatering decanter centrifuge is designed for easy separation material include large particle size, high density difference of solid and liquid, low viscosity, high concentration, high treatment capacity and higher dryness than clarity. The materials like sludge or wastewater containing fine particles usually need to be added with flocculants to gather the fine particles condensed into large ones, and then dewatered with DCLW series decanter centrifuge.

centrifuge

The characteristics of Decanter centrifuge by DC

:1. Innovative design includes longer bowl, allowing drilling fluids to thread through more slowly, thus resulting in drier solids and finer separation point;
2. Big bowl offers big volume. It also generates high-G force;
3. Stainless steel bowl, scroll, compartment are available and covered with corrosion-proof coating so as to have longer lifespan;
4. Tungsten carbide scroll points with wide spacing flights at tapered end create a finer layer of conveyed solids for consistent, uniform separation and maximum solids control efficiency.
5. German FAG or Swedish SKF brand bearings are available;
6. Electrical Components complies with SIEMENS/Schneider ATEX or IEC Ex.

decanter centrifuge

DC Machinery not only provide users with Dewatering Decanter Centrifuges, rely on DC rich production line of separation and conveying equipment. DC can also provide users with turnkey solutions for the material dewatering process, including solutions for material transportation, classification and dewatering.

Mechanical agitator is widely used in the ground tank of drilling fluid. Mechanical agitator is made of drive motor, gear reducer, gearbox output shaft and impeller.

Requirements of China customer

Different customer has different requirements of mechanical agitator, such as our Iraq customer want turbo agitator.

agitators

Turbo agitator

Turbo agitator belongs to low viscosity fluid agitator, it is the famous type of drilling mud agitator, it can almost completes all agitating operation and dispose the wide viscosity fluid. The turbo agitator is divided into open type and disk type. Turbo agitator has big shearing force, it adapt to low viscosity and medium viscosity fluid.

DC JBQ 11 mud agitator

DC JBQ11 mud agitator is composed by explosion-proof electric machine, reducer, engine base and impeller components. The electric machine, reducer and impeller shaft are connected with each other by solid couplings. 4 leaf blades were welded on each impeller.

mud agitator

Unique features

The motor is import form Siemens
The connection parts are all stainless
The reducer is the renowned brands from domestic.
The bearing is from Sweden SKF.
Oil seal is import oil seal.
The original of control cabinet are all Siemens.

DC Solid control manufacturer all kinds of motor mud agitator, if you have any requirements please contact us, there you will getting the most professional technology guidance.

Decanter centrifuge are used to process unweighted and weighted, water-based and oil-based drilling fluids (muds). Mechanical energy is utilized to increase the gravitational force exerted on solids that are present in the mud system.

Oilfield Decanting Centrifuge are able to apply over 3,000 G-forces on the liquid/solids mixture, which separates the heavier solids from the lighter solids. Additionally, high G-forces separate fine solids from liquid.

decanters

Last week, DC Solid control company shipped 3 sets of Middle decanter centrifuge to Saudi Arabian used for oilfield to treat unweighted drilling fluid. The model of the three sets decanter centrifuges are DCLW450-1000. And the main specification as below:
Drum diameter: 450mm
Drum Length: 1000mm
Drum Speed/rpm: 1480rpm
Main Motor Power: 22kw-IV class
Back Motor power: 5.5kw-IV class
Max treating capacity: 40m3/h
Separation factor: 548G

centrifuge

Such decanter centrifuge applies to solid liquid separation of suspension liquids with solid phase particle equivalent diameter ≥ 3μm, weight concentration ratio ≤10%, volume concentration ratio ≤70% or solid liquid density difference ≥0.05g/cm . HSS has different series of decanter centrifuges with bowl diameter from 220 ~ 1100mm. The machine can be also sorted by bowl type, such as thickening, dewatering, classifying, clarifying etc., to be fit for different separations.

Please contact DC Solid control to get more detailed information about all kinds of decanter centrifuges.

A desilter is a centrifugal device for removing very fine particles or silt from drilling fluid to keep the amount of solids in the fluid at the lowest possible point.Desilters and desanders remove fine particles, or small solids, to keep them from contaminating the drilling mud.

Desilter02

DC desilter is the third class solids control equipment to treat the drilling fluids. According to the size of the cone diameter, they are divided into Desander and Desilter. Usually the cone diameter is less than 6″is called Desilter, and used as the third-control equipment in drilling operation. We commonly used 5 “and 4″ cone to separate solid-phase particle size 15-47μm in the drilling fluid. Based on customer requirements and capacity, we can select groups of cone into Desilter. DC Desilter works very well with Solids control system other equipments.

SONY DSC

Features

hydrocyclone desilter
High efficiency to remove sand
Large process capacity
Less damageable parts
longer service life

Parameters

Hydrocyclone number: 6, 16, 20
Hydrocyclone diameter: 2”, 4”
Shale shaker motion trace: Elliptical
Process: 375~1000GPM
Cut point: 12.5~25um

Contact DC Solid control if you have any requirements, you will getting biggest discount at this time.

Decanter Centrifuges for oilfield applications are often introduced to deal with drilling mud within active solids control system or waste effluent of drill cuttings. With middle speed decanter in operation, barite can be recovered and high speed decanter for the removal of undesired ultra fine solids.

Our purpose-built oilfield decanter centrifuges are abrasion resistance, combine long life with capacity and performance, require less maintenance time and reduce down time.Top rated explosion proof motors with approvals of IEC Ex, ATEX, UL for option for hazardous area, wired with 460V / 60Hz, 380V / 50Hz.

centrifuge

The decanter centrifuge Drum and spiral parts titanium welding with 304/316 / 316L/321 stainless steel, stale performance and long service, warmly welcome by the customers at home and abroad.

Recent days, DC Solid control shipped one set of DCLW355-1250 decanter centrifuge, the decanter centrifuge is widely used in waste water treatment, crude oil recovery, coal tar recovery, palm oil recovery, fruit juice production, protein production, DCS production, starch production, food waste treatment, etc. DC have the decanter centrifuge from 9 inch bowl to 22 inch bowl available for different applications. DC decanter centrifuge bowl length and diameter ration is over 3, this gives the best result for the drilling fluids cleaning.

DC Solids Control based in China manufacture and supply complete line of high-speed, variable-speed and fully variable-speed decanting centrifuge for handling drilling fluids. Our factory and company are Quality Management System ISO 9001-2000 certified