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ZCQ vacuum degasser is a special equipment to deal with gas drilling fluid, which is applied to the mating of the other drilling equipment to eliminate the harmful gas of the fluid, to recover the specific gravity and stabilize the viscosity of the fluid.  ZCQ series Vacuum Degasser is a special-purpose device and a new type one for the treatment of gas in the drilling fluids. Also, at the same time vacuum degasser can be used as a heavy-power agitator and supported applicable to all types of mud circulation purification system.

vacuum degaasers

The ZCQ vacuum degasser has performed reliably on hundreds of thousands of wells and has earned its reputation as the standard of the industry, Vacuum degasser is one important part but not a phase of solids control, it is used to separate the gas and drilling fluids for safe and environment friendly. It is always installed after the shale shaker, and before the desander and desilter.

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Features & Benefits

Skid-Mounted – Simplifies spotting and installation.
Self-Contained – The unit consists of a cylindrical vacuum tank with internal baffle system, vacuum pump, jet nozzle and three-way float valve.
Three-Way Float Valve – Unique design allows venting to the flare line during hydrogen sulfide service.
High Performance – The D-GASSER can handle up to 1,000 gpm while restoring mud to its original density.
Robust – The unit is ruggedly built and is coated inside and out with a corrosion-resistant epoxy to ensure long life and minimum maintenance.

DC solid control is a professional manufacturer of solid control system equipment in china. We will provide our clients high quality products with most reasonable price, at the same time we also sincerely offer the high level after sales service for any home or abroad clients. You are welcomed to consult or visit us any time.

Horizontal Directional Drilling (HDD) is a trench less method to install pipes where there are some kinds of barriers which makes the regular pipe laying down hard or
not possible.

Specific solid control system can be used in HDD industry to recovery the drilling mud. To be as an leader of drilling mud cleaning system manufacturer. We have many design of solid control for HDD fields. Such as DCGPM350, DCGPM500, DCGPM900 and DCGPM1200.

India HDD Site

HDD Mud Recycling System is made up of drilling rig mouth to return to mud of the ground through the mud into the mud pit, using liquid slurry pump or vertical sand pump the submersible supply to shale shaker,and then male the shale shaker removing out of solid phased particles, the processed mud fall into the mud tank have many separate space.

Singapore Building construction site

DC Solids Control is a top manufacturer of Horizontal Directional Drilling(HDD) Mud Equipment/HDD Mud Recycling System. DC drilling mud recycling system has been applied in many countries for HDD and CBM drilling operation. Especially popular in Australia ,Indonesia, India etc. If you have interest with it, please feel free to contact us, our senior engineer will giving you the best design and best price at the end of Chinese spring festival.

Shale shaker is first phase solids control equipment in drilling fluids processing system, also known as key solids control equipment in drilling mud system, shale shaker decides performance of the whole solids control system.

shale shakers

DC Solid control company has two models of shale shaker in stock and enjoy a special discount price. One is DCS630-3 and the other one is DCS700-3 shale shakers. The main different of the two models are as followings:

Vibation motor: Long and shot 1.72kw and 1.5kw
Shaker screen dimension: 630x1250mm plate steel frame and the other one is 700x1050mm hookstrip ]
Treating capaciti: 100m3/h and 120m3/h

drilling shale shaker

The two models shale shaker similarity:
Ajustable High G force for primary solids control or cuttings drying.
Heat treatment on complete shale shaker deck.
Vibrating Motor: IEC Ex, ATEX and UL Certified
Electrical components: SIEMENS, Schneider Brand
Shale Shaker Bottom Deck Material:Stainless Steel

If you have requirements with it or have interesting please contact me freely. I will sending you more details information about the two shale shakers.

Mud cleaner is the combination of bottom shale shaker, desander and desilter. DC Solid control completed the production of three cleaners for foreign customers.

This model Mud Cleaner combines 10” desander hydrocyclone(s) with smaller 4” hydrocyclones, effectively taking two “cuts” at the unwanted solids contaminating the fluid. The 10” remove large solids down to approximately 100 microns and the 4” can remove solids down to the 20 micron size range. The vibratory screening unit is designed to take the underflow of both size sets of hydrocylones and separate the concentrated solids from the liquid.

mud cleaner

Application field:
Oilfield drilling mud solids removal
Water well drilling mud
Horizontal hole drilling mud (HDD)
Tunneling operations
Coal bed methane drilling (CMD)

The Mud Cleaner requires two pumps to operate, with the pump feeding the 10” cyclones typically taking a suction from a compartment upstream from the compartment from which the other pump takes its suction to feed the 4” hydrocyclones.

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The Mud Cleaner will be designed to handle the entire circulating volume of whichever system in which it is operating. Mud Cleaners are effective on both weighted and un-weighted drilling-fluid systems in removing and drying solids while retaining the expensive liquid phase. Used correctly, the Mud Cleaner can lower both drilling fluid and disposal costs.

Mud cleaner and shale shaker are the very important for solid control system. DC Solid control shipped a set of shale shaker and mud cleaner to Malaysia client last
week.

Shale shaker and mud cleaner also called Mud cleaning unit, which to control solids in drilling process. Mud cleaning is well-suited to types of mud as follows.

Water/Light Treated Clay mud.
Dispersed weighted mud.
Un-weighted drilling mud of non-dispersed .
Weighted drilling mud of non-dispersed

shale shaker

The shale shaker is vital to the solids control system and is considered the “first line of defense”. Shakers act by removing solids from drilling fluid as the mud passes over the surface of a vibrating screen. Particles smaller than the openings in the screen pass through the holes of the screen along with the liquid phase of the mud.

mud cleaner

 

Particles too large to pass through the screen are thereby separated from the mud for disposal. Without proper screening of the drilling fluid during this initial removal step, downstream equipment will experience reduced efficiency and effectiveness. The downstream hydrocyclones and/or centrifuges (if elected) will simply be overloaded beyond their design capacity.

DC Solid control is a professional manufacturer of drilling mud equipment supplier. If you have any requirements of solid control equipment please contacr us freely.

Decanter centrifuge is a horizontal solid bowl centrifuge with scroll conveyor inside. Our purpose designed drilling mud decanter centrifuge comes with high wear- resisting and excellent corrosion-resistant performance.

Last week, DC Solid control shipped a set of DCLW355-1257 high speed centrifuge to Australia. Decanter Centrifuges for oilfield applications are often introduced to deal with drilling mud within active solids control system or waste effluent of drill cuttings. To meet the user’s requirements, electric parts of the centrifuge are all from Siemens or ABB.

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Features of DCLW355 VFD Decanter Centrifuge:
1. Designed with high speed. The max speed can reach to 3400RPM
2. Made of selected material. The main body and main parts of the decanter centrifuge are made of selected stainless steel material. So, our centrifuge can resist rust or erosion.
3. Stainless steel with the tungsten carbide alloy protection can ensure a longer service life of the centrifuge
4. High quality and competitive price
5. Fast delivery and good package

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DCLW Decanter Centrifuges for oilfield applications are often introduced to deal with drilling mud within active solids control system or waste effluent of drill cuttings. With middle speed decanter in operation, barite can be recovered and high speed decanter for the removal of undesired ultra fine solids.
Our purpose-built oilfield decanters are abrasion resistance, combine long life with capacity and performance, require less maintenance time and reduce down time.Top rated explosion proof motors with approvals of IEC Ex, ATEX, UL for option for hazardous area, wired with 460V / 60Hz, 380V / 50Hz.

Jet mud mixer is an important auxiliaries part and special equipment to prepare and increase the drilling fluids weight by adding and mixing bentonite, change the fluid density, change the mud density, viscosity, and dehydration.

DCSLH series compact structure jet mud mixer connected by manifold valve, jet mud mixer is composed of sand pump, jet hopper and mixer. Four models of jet mud mixers are available as below. Jereh can provide jet mud mixer as per customer requirements.

jet mud mixer

Jet mud mixer can be mounted on one base including the pump and hopper. We also can set hopper on tank top but the pump on one separated base on the ground then the pump and hopper will be connected with one hose or an steel pipe with elbows.

mud mixers

Jet mud mixer can be used in onshore and offshore oil&gas drilling, CBM exploration, HDD,waste management, etc. process system. Jet mud mixer is a popular device to mix drilling fluid. If there is blow out or other emerge accident the mud mixing pump can configure large quantity weighted fluid very soon.
DC’s new Jet mud mixer specializes in simple structure and easy manipulation which can satisfy the drilling fluid’s need on weighting and compounding from 1500m to 9000m depth. DC’s jet mud mixer can be customized to be double jet mud mixer based on customer’s need.

 

Poorboy degasser also called mud gas separator that is an ideal for use where drilling is likely to encounter large volumes of gas. The technology is especially beneficial in sour gas environments or when drilling with an underbalanced mud column.

To be as an professonal producer of drilling fluid circulation equipment, DC Solid control has many differnt models of mud gas separator for sale, such as ZCQ800, ZCQ1000, and ZCQ1200. Differnt types with differnt treating capacity that according to your actual use to proposal.

liquid gas separator

Each mud gas separator has limitation on much it can safely handle volume of gas. If the volume of gas exceeds the maximum limit, gas can blow through into the rig. It is very important that you must estimate gas flow rate on surface based on pit gain and kill rate in order to see how much expected gas on surface. This will be the limitation on how much you can circulate for well killing operation. You can estimate the volume gas on surface by using well control kill sheet provided by several companies. You need to ensure that the vent line should be as straight as possible with a larger ID in order to minimize back pressure while venting the gas out.

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Anything that you don’t understand, please contact us to learn more about how to calculate the gas volume of your drill rig. And welcome to your valued inquiry of mud gas separators.

With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC Solid control’s line of mud cleaners offer both high performance and versatility for the operator.
This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.

mud cleaner
With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers. In all cases, DC Solid control’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.

mud cleaners
The first step in using a mud cleaner is to send the mud through a hydrocyclone, because it would be too thick for the cleaner to effectively work with. A hydrocyclone is a device that uses force to push purified mud through the top of the cyclone as thicker particles pass through the bottom section. Anything that goes through the bottom section then meets the mud cleaner.
You are welcome to call Dachuan Machinery to get more infos about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.

500 HDD Mud Circulation System is mainly used in HDD, coalbed methane exploitation and other construction projects with requirements on capacities below 500GPM. The 500GPM Mud cirulation system is widely used in China and aborad market.

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Parameters of 500GPM HDD Mud Circulation System:
System Capacity: 500GPM (120m³/h)
Particle Size after Treatment: 15~44μm
Total Screen Area of Shale Shaker: 2m2
Total Screen Area of Underflow Shaker: 2m2
Processing Stage: three stages
Total System Power: 150kW
Total System Volume: 15m³
External Dimensions of the System: 10000×2360×4228mm

HDD Mud Circulation System is applied to construction projects with higher mud capacities. Its purification process is divided into three stages: shale shaker for the first stage, desander and desilter respectively for the second and third stages. Both desander and desilter are equipped with underflow shakers that can carry out a further treatment to solids discharged by the upper equipment. By mud preparation devices, add necessary mud materials into purified mud and stir them evenly to prepare mud with qualified properties for recycling, which can greatly reduce construction costs and effectively protect the environment.

To be as a professional manufacturer of solid control company. DC Machinery also can design and production all kinds capacities of mud recycling system according to uses’ request. Please contact us if you have any requirements with it.