Vacuum Degasser are used to remove the small entrained gas bubbles left in the mud by the mud/gas separator. These units are positioned downstream from mud/gas separators, shale shakers and mud cleaners, while hydrocyclones and centrifuges follow in the arrangement.

DC Solid control has one set of ZCQ240 Vacuum degasser for sales. The main diameter of the vacuum degasser 240mm; Treating Capacity is ≤240 m3/h; Motor Power is 15kw;Vacuum Power is 2.2kw.

vacuum degasser

Features of the ZCQ240 Vacuum Degasser
1 The vacuum tank use up and down the two rotating impeller, make the liquid is fully rabble, gas is more easy to overflow.
2 Mud is spurting is throw to the wall of the tank and the foam separator, the degassing effect is good.
3 In the process of water ring vacuum degasser, it keeps isothermal state all the way, it adapts to the pumping of flammable gas and explosive, the safety is reliable.
4 The equipment can direct use, needn’t install centrifugal pump, big motor, associate lines, matching voltage cubicle and easy to install.
5 Using is convenience and easy to operate.

DCZCQ Series Vacuum Degassers are able to service the needs of any application .It is usually installed after the shakers. Each degasser effectively and efficiently removes gases from gas-cutmud, thus ensuring that the proper mud weight is pumped down hole. In doing so, the degassers are able to aid in the prevention of potential blowouts. Unlike the traditional vacuum degasser, DCZCQ vacuum degasser is a self-contained unit,  DC Vacuum Degasser is monitored by level sensor to protect over suction of the fluids.

DC solids control designs and manufactures various types of tank including mud tank, water tank, oil tank, etc.  DC solid control mud tanks are usually used to install solids control equipment, storage mud, mixing mud, etc. It meets utility request of the drilling solid control system, mud plant and solid-liquid separation system. According to different working conditions, mud tanks can be customized into horizontal mud tank, vertical mud tank and trailer mounted mud tank.

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Mud tank flow line

The drilling mud tank is normally configured with mud suction line, clean water line and mud gun line, and mixing tank with mud hopper mixing line. Heating line can be added for freezing cold working environment.

Mud tank common material

Plate material, hot rolled bars and sections material and flange bolt / nut material are all sourced for top rated manufacturers and compliant to international standards.

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Painting/protective coatings

Surface preparation: Sand blasting / shot blasting; prime coat specification / dry film thickness: 50 µm; intermediate coat / dry film thickness: 80µm; finish coat / dry film thickness: 50µm. Final colors is customizable.

DC Solids control manufacture mud tank for our own fluids processing system but also we supply mud tank with customized desgin.We are located in China iron production City-Tangshan.The price of raw material here is very low and with high quality.There are also many experienced workforce in iron machine production.

Solid control equipment is popular used for recover the drilling fluid for oil and gas drilling. DC Solid control got a order of solid control equipment from India clients, the order mainly include shale shakers and mud cleaners.

Orders DCS850-2 shale shakers: 

The model of shale shaker is single deck shale shaker is popular in oil gas drilling, big trench-less HDD projects, or other industry separation demand. This shaker equipped 2 pcs of 850x1250mm steel frame shaker screens. The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system.

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Orders of DCQJ250X1/100×8 Mud cleaners 

DCQJ mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.
The model of mud cleaner include 1×10″ desander and 8×4″ desilters cones. Treating capacity is about 120m3/h(528GPM). DC drilling mud cleaner are combined from Desander, Desilterand an Underflow Screen, at the same time Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it equals another shale shaker.

Solid control system mainly include of vacuum degasser, decanter centrifuge, mud tand and mud gas separator besides shale shaker and mud cleaners. To be as a professional maufacturer of solid control system. DC Machinery can design all kinds capacity solid control system according to users different requirements.

Solid control system is a very important part for a oil and gas drilling field. Last year, DC Machinery delivery a set of ZJ2000 drill rig solid control system to Egypt. And yesterday, we delviery a set of spare parts to match the solid control system.

DC Machinery supply a complete line of spare parts for solids control equipments like shaker screen, Desander cone, Desilter cone, pump, vibrator motor, bearing, oil seal, gear box, impeller, wedge, butterfly valve, etc.

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Solids control spare parts are the wearing parts for solids control equipment. From shale shaker, mud cleaner, centrifuge, to the cuttings dryer, screw conveyor. From the shaker screen, hydrocyclones, to the bearings, gear box, motors, and so on.

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DC supply the complete line solids control parts. Please find below popular parts from DC.

1. The shaker shale shaker screen, vibration motor, springs, wedge blocks, etcetera for shale shakers;
2. The 4”desilterhydrocyclones, the 10”desanderhydrocyclones, clamps, nozzles, and so on for mud cleaner;
3. Motor, gear box, oil seal, bearings, for mud agitators;
4. Pump head, mechanical seal, impeller, shaft, gasket, O rings, etc., for centrifugal pump;
5. Venturi mixing hopper for jet mud mixer;
6. Flanges, valves, unions and other fittings for mud tank;
7. Screen basket for vertical cuttings dryer.

Please contact us if you need any solid control spare parts, I am very glad to quote for you.

Shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75 μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment for further treatment. It’s used in many industries, such as oil and gas drilling, coal cleaning(CBM), horizontal directional drilling (HDD), mining, etc.

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Main features of our mud shale shaker:

Hopper type feed mode reduces feed speed.
Martin or OLI vibration motor.
Screen box angle is mechanical and adjustable.
Wedge-type compaction device facilitates fast replacement of screen.
Schneider or Siemens electrical components.
Overall heat treatment, long time work.
Vibration strength is 7.5G, adjustable.

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DCS shale shaker absorbed advanced tech at home and abroad ,and integrated DC own design. DC complete series shale shaker can meet customers’ variable demand. Clients feedback proved the advantages of this kind of shale shaker: high G-force, wide screen area, compressed structure, cost-effective, etc.

DC Solids Control can manufacture balanced elliptical shale shaker, high quality liner shale shaker, drying shale shaker. We can meet customers’ variable requirements. Clients feedback proved the advantages of our shale shaker in international market. Welcome to contact with us for more details.

 

Submersible slurry pump normally used for feeding shale shaker for CBM, HDD or other drilling industry. It is vertical single stage and single suction system and made of abrasion-resistant alloy. The standard length of pump 1 3m but can be customized.

pump

Submersible Slurry Pump is designed for pumping the liquid mud while wells drilling. And it can be used as a charging pump for the main mud pump. Increased capacity allows significantly reduce pumping time. Specially designed pump frame, adapted to drilling rig, enables it to vertical movement of working part, thus providing for serviceability and checkup. The bottom part of the shaft has enough rigidity; pump impeller is set between bearings. It can supply the liquid with strong concentration of solid particles. The submersible slurry pump may penetrate the liquid between 800m-2500mm under it, and may be equipped with suction pipes if necessary.

submerisble pump

Actually, the pump is one kind of Centrifugal Pump. As submersible slurry pump is mainly transferring liquid and solid mixture, the pump raw material is rather anti- abrasive. It can transfer different hard materials. Including sand, cement, particles, shale, and so on.

The submersible slurry pump consisting impeller, pump case, pump shaft, bearing, driven power, supporting frame, coupler, shaft sleeve, shaf seal, and so on. Usually, we use the electrical motor drive pump. The popular pump flow rate is from 30m³/h to 200m³/h.

Buy submersible slurry pump from China manufacturer, DC Solids Control system submersible slurry pump.Mud tank submersible slurry pump.Your best submersible slurry
pump for drilling mud circulation system and decanter centrifuge feeding.

 

SB Series Centrifugal pump is used for transferring slurry or mud or water. It can be used as feeding pump for desander, desilter, or used as mixing pump for Jet Mud Mixer. Also it can be used as trip pump, and supercharging pump for rig mud pump.

pump

Recent days, DC solid control got a repeat order from Pakistan for 12 sets SB series centrifugal pumps used for their drilling site. All model centrifugal pump use tungsten carbide mechanical seal, with famous brand Bearing. And spare parts interchangeable with most of the international Brand pump which helps customer to source spare parts easily. Open impeller design that lowers axial thrust loads, and make it easier for installation, repair and maintenance.

centrifugal pumps

Applications of the centrifugal pumps:

Drilling mud mixing and shearing operations,
desander and desilter feed pump
Drilling mud transfer pump
Supercharging, mud cooling towers, wash down.
Chemical, refinery, industrial, construction and agricultural applications.

Features of DCSB Series centrifugal pumps:

•Open impeller design
•Grease lubrication
•SKF premium bearings
•Tungsten carbide mechanical seal
•High performance
•High volume
•High temperature resistance
•Long service life
•Ease to maintenance

DC Centrifugal pump has been exported to many overseas countries. The reliable quality and cost effective solutions has helped DC Solids Control to win many orders of centrifugal pump from the world. Please contact us if you also need the centrifugal pumps.

As a mud tank and solids control system manufacturer, with location in China, DC designed mud tanks for over 20 countries in the world. DC oil drilling solids control system is consisted of a group of mud tanks and solids control equipment.

The mud tank is to store the drilling mud for circulation, and the solids control equipment is for cleaning the drilling solids, mixing drilling mud, or agitating the drilling mud. The mud tanks design including the construction of the mud tanks, selection of the solids control equipment, layout of the pipelines etc.

solid control system

Mud tank types in the Solids Control system:

No. 1 Mud tank is normally the Shale Shaker tank ( Sometimes there is an extra small tank which called trip tank will the No. 1 tank)
No. 2 Mud tank is the active mud tank.
No. 3 Normally is the mud suction tank for the suction of mud pumps.
No. 4 Mud tank is the mud mixing tank

Selection of Solids Control Equipment for the mud tank.

The selection of the solids control equipment for the mud tank is also depends on the drilling rig size and drilling conditions. List of the main solids control equipment for the drilling rigs are as below:
1) One Each ZYQ1000 Mud gas Separators
2) Three Each of DCS700-3 Linear Motion shale shakers for 1500 GPM handling capacity
3) One each of DCZCQ270A vacuum degasser
4) One each of DCQJ250X3/100X16 mud cleaner which including 3 ten inch desander, 16 four inch desilter for the capacity up to 1500 GPM.
5) Two 75HP DCSB8x6 centrifugal pumps for feeding the mud cleaner, and two 75 HP mixing pumps for the mixing hoppers.
6) One middle speed DCLW450 decanter centrifuges for barite recovery or high gravity solids separation.
7) One high speed DCLW363BG decanter centrifuge for low gravity fine solids separation.

Besides the solids control equipment, the mud tank should also have the mixing and agitation device. On the low pressure mud rolling lines a sufficient number of bottom DCNJQ series mud guns complete with nipples, pipes, butterfly valves, hammer unions and a handle to rotate the mud gun from mud tank surface etc

in addition to this, DC Solid control can design a complete mud circulation system acoording to uers request, and provide you the 3D flow draw for your confirmation. So if you have interest with it please contact us by email adela@dcmudcleaningequipment.com

DCQJ Series mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

The mud cleaner integrate a group of de-sanding cyclones and de-silting cyclones on one vibrating screen. The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.

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And the important part of the desander and desilter is the cyclone. The cyclone is made of wearing-resistant special polyurethane material, which has good performance in fluid erosion resistance. The feeding port is designed to have a round and smooth transition, beneficial for improved separation efficiency. It is smooth in structure and rational in design.

In oilfield solids control,drilling mud cleaners are very efficient for oil gas well drilling mud purification system.Mud Cleaners are one of the important equipment for solids liquid separation system.

DC has the full line of solids control equipment; client can get one stop procurement experience in DC Solids Control. Please feel to free to contact with DC once the request aroused.

ZYQ series Mud gas separator(Poor Boy Degasser) is professional equipment to treat the gas invade mud The MUD GAS SEPARATOR unit, with models engineered for use onshore and offshore, is used to reliably separate and reliably vent large pockets of free gas from the drilling fluid system.

It is also ideal for use when an operator is drilling with an underbalanced mud column. The compact separator is well-suited for the space limitations of offshore drilling. It is skid-mounted and trailer transportable, which simplifies transport, spotting, and installation.

Mud gas separator

Features of the mud gas separators;
High efficiency and easy to maintain
Large capacity
Easy transportation and installation.
Maximizes free gas/mud separation
Unique U-shaped tube design eliminates moving parts and ensures a positive fluid seal, maintaining safe mud levels
Efficient baffle arrangement to easily separate gas from fluid
Available in varying sizes and lengths, accommodating any volume of fluid with high concentrations of gas
Heavy-duty steel construction and adjustable mounting skid for any rig

Mud gas Separators is an extremely reliable, vital piece of safety equipment for today’s drilling operations. It is ideal for use where drilling is likely to encounter large volumes of gas, sour gas or when an operator is drilling with an under balanced mud column. This Mud gas Separators is primarily used to separate and safely vent large pockets of free gas, that may include toxic gases such as hydrogen sulfide, etc. from the drilling fluids processing system. We can design and fabricate the poor boy in varying sizes and lengths to meet your specific drilling conditions